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B-8
OPERATION
B-8
WELDING IN STICK MODE
1. Put the electrode holder and cable quick connect
plug into the electrode output receptacle. Turn
clockwise until tight. Connect the work clamp to the
work piece.
2. Set the TIG/STICK switch to “STICK”.
3. Set the Polarity Switch to the weld mode desired for
the type of electrode being used (most commonly
DC+).
4. Place the electrode in the electrode holder.
• In Stick Mode the output terminal
and electrode will be electrically hot
whenever the power switch is
turned on.
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5. Turn the power switch to “ON”.
6. Adjust the Current Control to the desired amps.
7. Strike an arc and weld.
NOTE: When the TIG/STICK switch is set to “STICK”
the output is always on when the power switch is on.
A remote control has no effect on the welding current
and the gas flow and high frequency TIG arc starter
are disabled.
PRECISION TIG 225
RECOMMENDED ELECTRODE AMPERAGE RANGES - PRECISION TIG 225
The PRECISION TIG 225 is rated from 5-225 Amps.
SMAW Process
Welding Amp Range for Stick Electrode Size
ELECTRODE TYPE POLARITY 3/32" 1/8" 5/32"
Fleetweld 5P, Fleetweld 5P+ E6010
DC+ 40 - 70 75 - 130 90 - 175
Fleetweld 180 E6011 DC+ 40 - 80 55 - 110 105 - 135
Fleetweld 37 E6013 DC+ 70 - 95 100 - 135 145 - 180
Fleetweld 47 E7014 DC- 75 - 95 100 - 145 135 - 200
Excalibur E7018 DC+ 85 - 110 110 - 160 130 - 200
Blue Max Stainless DC+ 40 - 80 75 - 110 95 - 150
Red Baron Stainless DC+ 40 - 70 60 - 100 90 - 140
Mild steel procedures are based on recommended procedures listed in C2.10 8/94 and the maximum rating of the PRECISION TIG 225
Blue Max procedures are based on C6.1 6/95
Red Baron Procedure are based on ES-503 10/93
GTAW Process
Electrode Polarity DC- AC Approximate Argon
Electrode Tip Preparation
Sharpened Balled Gas Flow Rate
Electrode Type
EWZr C.F.H. (l/min.)
EWTh-1, EWCe-2
EWTh-1, EWTh-2
EWTh-2, EWLa-1
EWP EWCe-2, EWLa-1 Stainless
Tungsten Size (in.) EWG EWG Aluminum Steel
.010 Up to 15 A. Up to 10 A. Up to 15 A. 3-8 (2-4) 3-8 (2-4)
.020 Up to 15 A. Up to 15 A. Up to 20 A. 5-10 (3-5) 5-10 (3-5)
.040 Up to 80 A. Up to 40 A. Up to 60 A. 5-10 (3-5) 5-10 (3-5)
1/16 Up to 150 A. Up to 100 A. Up to 130 A. 5-10 (3-5) 9-13 (4-6)
3/32 Up to MAX. A. Up to 160 A. Up to MAX. A. 13-17 (6-8) 11-15 (5-7)
1/8 X Up to MAX. A. X 15-23 (7-11) 11-15 (5-7)
Tungsten electrodes are classified as follows by the American Welding Society (AWS):
Pure..................................EWP........green TRI-MIX OF ELEMENTS.............EWG.........gray
+1% Thoria.......................EWTh-1...yellow
+2% Thoria.......................EWTh-2...red
+2% Ceria.........................EWCe-2...orange
+1.5% Lanthana ...............EWLa-1...black
+0.15 to 0.40% Zirconia....EWZr.......brown
Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in AC and DC applications.
WARNING