Lincoln Electric 225 Welder User Manual


 
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TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications ................................................................................................A-1,A-2
Installation Instructions.........................................................................................................A-3
Safety Precautions........................................................................................................A-3
Machine Grounding.......................................................................................................A-3
Spark Arrester...............................................................................................................A-3
Trailers....................................................................................................................A-3,A-4
Pre-Operation Engine Service..............................................................................................A-4
Oil..................................................................................................................................A-4
Fuel ...............................................................................................................................A-4
Battery Connections......................................................................................................A-4
Welding Cable Connections..........................................................................................A-4
Angle of Operation ........................................................................................................A-5
High Altitude Operation.................................................................................................A-5
Location and Ventilation................................................................................................A-5
Welding Cable Connections..........................................................................................A-5
Connection of Wire Feeders...................................................................................A-5,A-6
Connection of Tig Module .............................................................................................A-6
Additional Safety Precautions .......................................................................................A-6
Auxiliary Power Receptacles, and Plugs ......................................................................A-6,A-7
Motor Starting.......................................................................................................................A-7
Electrical Device Used with the WELDMARK 225 ..............................................................A-8
Auxiliary Power While Welding............................................................................................A-9
Premises Wiring .................................................................................................................A-10
Operation.........................................................................................................................Section B
General Description..............................................................................................................B-1
Design Features...................................................................................................................B-1
Other Features .....................................................................................................................B-1
Engine Features...................................................................................................................B-1
Fuel Consumption ................................................................................................................B-2
Controls and Settings...........................................................................................................B-2
Welder / Generator Controls .........................................................................................B-2
Engine Operation .................................................................................................................B-3
Starting the Engine........................................................................................................B-3
Safety Precautions........................................................................................................B-3
Stopping the Engine......................................................................................................B-3
Break-In Period .............................................................................................................B-3
Welding Process ..................................................................................................................B-4
Stick (Constant Current) Welding..................................................................................B-4
TIG (Constant Current) Welding ...................................................................................B-4
DC Wire Feed Welding Processes(CV) .......................................................................B-4
Summary of Welding Processes ..................................................................................B-5
Accessories.....................................................................................................Section C
General Options / Accessories..............................................................................C-1
Recommended Equipment/ Accessories...............................................................C-2
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Engine Maintenance................................................................................D-1
Engine Adjustments...............................................................................................D-2
Slip Rings ..............................................................................................................D-2
Battery Maintenance.......................................................................................D-2
Engine Maintenance Parts..............................................................................D-2
Troubleshooting..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide...................................................................................E-2, E-3
Wiring Diagrams & Dimension Print..............................................................Section F
Parts List..................................................................................................................P229