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TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications.......................................................................................................A-1
General Description..............................................................................................................A-1
Recommended Processes and Equipment..........................................................................A-1
Safety Precautions ...............................................................................................................A-2
Electrode Routing..........................................................................................................A-2
Wire Drive Speed Range Selection......................................................................................A-2
Control Speed Range Setting .......................................................................................A-2
10 Series Wire Drive Ratio Selection............................................................................A-2
Wire Feed Drive Roll Kits .....................................................................................................A-3
Procedure to Install Drive Roll and Guide Tubes .................................................................A-3
10 Series Wire Drive Roll Kit Installation ......................................................................A-3
Gun and Cable Assemblies with Standard Connection........................................................A-3
GMAW Guns.................................................................................................................A-3
Innershield Guns...........................................................................................................A-3
Gun Cable Connection with Standard Connection........................................................A-4
Gun and Cable Assemblies with Fast-Mate Connection......................................................A-4
GMAW Guns.................................................................................................................A-4
Gun Cable Connection with Fast-Mate Connection......................................................A-4
Water Connections (For Water Cooled Guns) .....................................................................A-4
10 Series Wire Drives ...................................................................................................A-4
GMAW Shielding Gas ...................................................................................................A-5
Gas Guard Regulator....................................................................................................A-5
Electrical Installation.............................................................................................................A-5
Input Cable: LN-10 Control to Power Source................................................................A-5
Work Cable ...................................................................................................................A-5
Optional Features Installation...............................................................................................A-6
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Operation ............................................................................................................Section B
Safety Precautions ..............................................................................................................B-1
Duty Cycle............................................................................................................................B-1
LN-10 Control DIP Switch Setup ............................................................................B-1 thru B-4
Keypad and Display Operation...............................................................................B-5 thru B-8
Dual Procedure Remote Control (K1449-1) .........................................................................B-9
Wire Reel Loading................................................................................................................B-9
Feeding Electrode and Brake Adjustment..........................................................................B-10
Drive Roll Pressure Setting ................................................................................................B-10
Procedure for Setting Angle of Feedplate ..........................................................................B-11
Gas Guard Regulator Setting.............................................................................................B-11
Making a Weld....................................................................................................................B-11
Wire Reel Changing ...........................................................................................................B-12
Loss of Voltage Sense Shutdown ......................................................................................B-12
Wire Feed Overload Protection..........................................................................................B-12
Grounding Lead Protector..................................................................................................B-12
Explanation of Prompting and Error Messages..................................................................B-13
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Accessories.....................................................................................................Section C
Drive Roll and Guide Tube Kits............................................................................................C-1
Other Optional Features.........................................................................................C-2 thru C-4
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Maintenance ....................................................................................................Section D
Safety Precautions...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Avoiding Wire Feeding Problems.........................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Procedure for Removing Feedplate from Wire Feeder ........................................................D-1
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Troubleshooting..............................................................................................Section E
Safety Precautions ...............................................................................................................E-1
Troubleshooting Procedures .................................................................................E-2 Thru E-8
Procedure for Replacing PC Boards ....................................................................................E-9
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Diagrams ..........................................................................................................Section F
Wiring Diagram (LN-10 Control) ............................................................................F-1
Wiring Diagram (10 Series Wire Drive)..................................................................F-2
Dimension Print......................................................................................................F-3
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Parts List.....................................................................................................P-541 Series