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Setting Spindle Speed ........................................ 50
Configuration Examples .....................................50
Power Feed .........................................................51
Power Feed Controls ..........................................52
Setting Power Feed Rate ....................................53
End Gears ...........................................................54
Standard End Gear Configuration ......................54
Alternate Configuration ..................................... 55
Threading ...........................................................56
Headstock Threading Controls ........................... 56
Apron Threading Controls..................................57
Thread Dial ....................................................... 57
Thread Dial Chart .............................................58
Chip Drawer ....................................................... 59
Coolant System ..................................................60
ACCESSORIES ...................................................61
MAINTENANCE ...................................................64
Maintenance Schedule .......................................64
Cleaning & Protecting .......................................64
Maintenance Chart ............................................65
Lubrication ......................................................... 66
Headstock .........................................................66
Quick-Change Gearbox ......................................67
Apron ................................................................ 67
One-Shot Oiler ..................................................68
Longitudinal Leadscrew .....................................68
Ball Oilers & Oil Cup .........................................69
End Gears .........................................................70
Coolant System Service .....................................71
Hazards.............................................................71
Adding Fluid .....................................................72
Changing Coolant .............................................. 72
Machine Storage ................................................73
SERVICE .............................................................. 74
Backlash Adjustment ........................................ 74
Compound Rest .................................................74
Cross Slide ........................................................74
Leadscrew End Play Adjustment ......................75
Gib Adjustment ..................................................75
Half Nut Adjustment .........................................77
V-Belts ................................................................ 77
Brake & Switch ..................................................78
Leadscrew Shear Pin Replacement ..................80
Gap Insert Removal & Installation ..................82
Gap Removal ..................................................... 82
Gap Installation ................................................83
TROUBLESHOOTING ......................................... 84
ELECTRICAL ........................................................87
Electrical Safety Instructions ...........................87
Wiring Overview ................................................88
Component Location Index................................89
Electrical Cabinet Wiring ..................................90
Electrical Box .....................................................91
Spindle Motor .....................................................92
Coolant Pump Motor Wiring .............................92
Control Panel Wiring ......................................... 93
Spindle Switches ................................................93
Additional Component Wiring ..........................94
Power Connection ..............................................94
PARTS ..................................................................95
Headstock Cover ................................................95
Headstock Controls ............................................96
Headstock Internal Gears .................................98
Headstock Transfer Gears ...............................100
Gearbox Gears ..................................................101
Gearbox Controls .............................................103
Apron Front View ............................................105
Apron Rear View .............................................. 107
Compound Rest & Tool Post ............................109
Saddle Top View ..............................................110
Saddle Bottom View.........................................112
Micrometer Stop...............................................113
Dial Indicator ...................................................113
Bed & Shafts ....................................................114
End Gears .........................................................116
Main Motor .......................................................117
Stands & Panels ...............................................119
Tailstock ...........................................................121
Steady Rest ......................................................123
Follow Rest .......................................................123
Electrical Cabinet & Control Panel ................124
Accessories .......................................................125
Front Machine Labels ......................................126
Rear & Side Machine Labels ...........................127
WARRANTY .......................................................129