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Table of Contents
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................
3
Machine Data Sheet ...................................................................................................................
4
Identification ............................................................................................................................... 6
SECTION 1: SAFETY .......................................................................................................................
7
Safety Instructions for
Machinery ............................................................................................... 7
Additional Safety Instructions for Lathe/Mills ............................................................................. 9
Glossary of Terms ....................................................................................................................
10
SECTION 2: CIRCUIT REQUIREMENTS ......................................................................................
11
220V Single-Phase ..................................................................................................................
11
SECTION 3: SET UP ......................................................................................................................
12
Set Up Safety ...........................................................................................................................
12
Unpacking and Lifting ............................................................................................................... 12
Inventory ................................................................................................................................... 13
Site Considerations ..................................................................................................................
14
Clean Up ..................................................................................................................................
14
SECTION 4: LATHE OPERATIONS ..............................................................................................
15
Operation Safety ......................................................................................................................
15
The Power Supply ....................................................................................................................
15
Test Run
& Break-In ............................................................................................................... 16
Mounting the Chuck and the Faceplate ..................................................................................
17
Replacing the Jaws .................................................................................................................. 18
Using the Four-Jaw Chuck .......................................................................................................
19
Using the Faceplate .................................................................................................................
20
Using the Tailstock ...................................................................................................................
21
Drilling with the Tailstock .........................................................................................................
21
Cutting Shallow Tapers with Tailstock ....................................................................................
22
Aligning Tailstock .................................................................................................................... 22
Using the Centers ....................................................................................................................
24
Using the Steady Rest .............................................................................................................
25
Using the Follow Rest ..............................................................................................................
25
Using the Compound rest ........................................................................................................
26
Using the Tool Post ..................................................................................................................
26
Using the
Manual Feed Handwheels ....................................................................................... 27
Setting the Spindle RPM ..........................................................................................................
27
Setting the Power Feed Rate ................................................................................................... 29
Setup for Threading ................................................................................................................. 30
Change Gear Chart ..................................................................................................................
31
SECTION 5: MILL OPERATIONS ..................................................................................................
32
Test Run & Break-In ................................................................................................................
32
Positioning the
Headstock ........................................................................................................ 33
Using the Mill Tabl
e ................................................................................................................. 33
Installing Cutters ......................................................................................................................
34
Removing Cutters .................................................................................................................... 34
Setting the Spindle RPM ..........................................................................................................
35
Using the Mill ............................................................................................................................
35
SECTION 6:
MAINTENANCE ........................................................................................................ 36
Basic Maintenance ...................................................................................................................
36
General Lubrication ..................................................................................................................
36
General Cleaning .....................................................................................................................
36
Belt Adjustment or Replacement .............................................................................................
37