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G-4
pOWEr miG® 215
SchEmaTic - cOmplETE machiNE - cODE 11247 - (l12308 pG1)
EN-168
S
O
L
I
D
E
D
G
E
L12308
ENGINE
ERING CONTROL
L
ED
MANUFACTURER:
No
CHA
NG
E
D
ET
A
IL:
NEW.
L12308
POWER MIG 215
MACHINE SCHEMATIC
NO
NE
-
cstub
le
J. S
KERBEC
-
DRA
WN
B
Y:
DE
SI
GN INFORM
A
TION
E
NGIN
EE
R:
APPROVED:
REFERENCE:
EQU
IP
ME
NT
TYPE
:
SU
BJ
EC
T:
SCA
L
E:
12/8/2
00
5
MATERIAL
DISPOS
ITI
ON:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
C
RM3768
1
1
PA
GE
___
OF
___
2
DOCUME
NT
N
UMB
E
R:
DOCUMENT
REVISION:
T
HIS
DOC
UME
N
T C
ON
TAINS P
R
OP
RIETA
RY IN
FO
RMATIO
N
OW
NE
D BY L
IN
C
OLN
GLOBAL, IN
C. A
N
D MAY NOT BE
D
UPLI
CA
TE
D,
C
OMMU
NI
CA
TE
D
TO OT
HE
R PA
R
TIES O
R
USE
D
FO
R A
NY P
U
RP
OSE WIT
HOU
T THE E
X
PRESS
W
RITTE
N PE
RMISSIO
N
OF LIN
C
OLN
GLOBAL, IN
C.
PROPRI
ETA
RY & CONFIDE
NTIAL:
A
THE INFORMATION ON
THIS
PRINT IS FOR REFER
ENC
E
ONLY. COMPONENTS
AND
CIRCUIT
RY MA
Y
BE
DIFFERENT
FROM AN ACTUAL MACHINE.
J1
CAVITY
NUM
BERI
NG
SEQ
UE
N
CE
(
COMPONENT S
IDE OF P.C. BOARD
)
J2
J3
9
PA
J4
(
T
RI
GG
ER
,
T
ACH
OMET
ER
,
MOT
OR
S
IDE)
8
16
1
4
6
1
3
8
1
4
5
1
2
4
6
1
3
(
NO
N
-LEAD SIDE OF
CO
N
NECTOR
)
LE
A
D
COLO
R
CO
DE:
B-BL
ACK
G-GRE
EN
O-ORA
NG
E
R-RE
D
U-BLU
E
W-
W
HIT
E
Y-Y
ELLO
W
COM
P
ON
E
NT
V
AL
UE
U
NIT
S:
CAPA
CITO
R:
MFD/
V
OLTS
RESI
STO
R: O
HM
S/W
ATTS
CO
NNE
CTOR
P
IN N
UM
BERS:
VIEW O
F
CONNECTOR ON PC BOARD
1
2
6
712
LATC
H
EX
.
1
2
PIN CONNECTOR
LABELS:
COMM
ON
FRAM
E
G
RO
UND
EA
RTH
GROU
ND
1
1104B
G
F
E
D
C
B
A
X10
X9
CONTACTOR
(NOR
MALLY
OPEN)
FAN
MO
TOR
X5
X7
X8
27.8V
X6
S
IN
GLE
PHASE
B
RI
DG
E
RE
CTIFIE
R
4
3
2
T
RI
GG
ER
G
UN
R2
10K
POT
X1
TRANSFO
RME
R
MAIN
H2
X3
X2
H1
22
0
H1
H4
SUPPLY
L
INE
TO
S
INGLE PHASE
L1L2
L1
X4
H2
G
PANEL
RECO
NNE
CT
S1
SWI
TCH
LINE
H1
20
8V
L2
B
H3
WO
RK
TO
H3H4
324
325
W
CODE
NATIONAL
ELECTR
ICAL
TO
GROUN
D PER
1107
A
1104A
TAP
SELEC
TOR S
WI
TCH
23
0
V
X11
115V
X12
CIR
CUIT
BREAKER
15A
X12
403
115V
401A
2J6
R.
F. FI
L
TE
R
12J1
8J1
1112A
1108A
CONTROL
P.C.
B
OARD
(SCHEMA
TI
CG385
0)
16J1
1116A
M
OT
O
R -
COM
SOLEN
OI
D
OPE
N = 3
6.5
VDC
5J1
1105A
M
OT
O
R +
1J1
2J1
1101A
1102A
15J1
1115A
5VDC
T
ACH
SUP
PL
Y
T
ACH
SI
GN
AL
T
ACH C
OM
3J4
4J4
5J4
R
U
B
R
U
B
TACHMOTOR / GEARBOX
OHMS= 1.5 TO6.5
1.8VD C@50IN/MIN
26.5VD C@700IN/MIN
LOCATED
ONRIGHT
CASE BACK
8J4
7J4
BW
OUTPUT
CHOKE
5
0
w
a
t
t
s
4
0
o
h
m
s
R1
+
31000/50
LOCATE DONBA SEIN
THEMIDDLEOF THE
MACHINE
CONTROLS THE
FUNCTIONALITY OF
THEMACHINE
-
+
RECTIFIER
DIODE
BRIDGE
LOCATED ON
TRANSFORMER
BAFFLE
LOCATEDON FRONT
OF MACHINE'SBASE
11
06A
11
06B
X9
11
14A
X10
12.0
VAC
14.1
VAC
16.4
VAC
18.7
VAC
20.9
VAC
23.2
VAC
25.6
VAC
LOCATEDON
MACHINE'SBASE
P.C.BOARD
COMPARTMENT SIDE
LOCATEDINSIDE
OF P.C. BOARD
COMPARTMENT
0V N
O
TR
IG
GER
8.6
V
T
R
IG
GER
LOCATE DON
CASEBACK
401
402
402A
T
AP
G
= 3
6.0
VDC
T
AP
F
=
32.8
VDC
T
AP
E
= 2
9.6
VDC
T
AP D
=
26.5
VDC
T
AP C
=
23.2
VDC
T
AP
B
= 2
0.0
VDC
T
AP
A
= 1
6.9
VDC
LOCATEDONMACHINE'S
BASE, TOWARDSBACK,
WIRE DRIVE SIDE
BANKOFTWO
CAPACITORS
14J1
1114A
COM
6J1
1106A
+3
9.2
5VDC
7J1
1107A
CO
NT
A
CT
OR
B
W
TOROID
(1
TURN)
TOROID
(1
TURN)
4J6
11J1
1111A
11J4
LOCATEDON
MAIN
TRANSFORMER
WINDINGS
LOCATEDON
INPUT
RECTIFIER
12V
20OHMCOIL
6VHOLD
GAS SOLENOID
13J1
1113A
3J1
1103A
9J1
1109A
LOC ATEDON
CASEFRONT
ADJUSTSWIRE
FEEDSPEED
LOC ATEDON
BOTTOMSIDEOF
OUTPUTSTUD
LOCATE DINP.C. BO ARD
COMPARTMENT
LOCATED ON
CASEBACK
N.C.
N.C.
MOTOR
G
EA
RBOX
LOC ATEDON
MACHINE'S
LEFTREAR
LOC ATEDON
CASEBACK
WITH REAR
TOFRONT
AIRFLOW
LOCATE DON
MACHINE'SFRONT
LEFTMIDW AY
F
AN I
S C
ON
T
INUO
USL
Y
ON
WHE
N P
O
WER
SW
IT
CH IS
ON
MO
VED
T
O C
ON
T
RO
L
BO
ARD
ON C
OD
E 1
109
9
AND HI
GH
ER
+
-
+
LOC ATEDONBASEOF
FEEDERCOMPARTM ENT
MOLD
ED
OUT
P
UT
STU
DS
40
VDC
14J1
10J1
CONTROL
BOARD
POWER
ON C
OD
E 1
109
9 AND
HI
GH
ER
ON C
OD
E 1
109
9 AND
HI
GH
ER
LOC ATEDINS IDE
OF P.C. BOARD
COMPARTMENT
FRO NTOF DRIVE
ROLL AREA
LOC ATEDINSIDE OF
P.C. BOARD COMPARTMENT
FRONTLEFT
RATED @300A
OHMS =10
LOCATEDINSIDE
OFP.C.BOARD
COMPARTMENT
B
T
O R
=
5
T
O
6V
@ A
NY S
PE
ED
B
T
O U
=
3.5
V @
ANY
SP
EED
1105A
1116B
1105B
1104C
1106C
1104D
3J5
6J5
1J5
5J5
4J5
2J5
MOTORUSE
SOLENOID/SPOOL
GUN DETECT USE
GUNTRIGGER
USE
SPOOLGUN
DETECT SIGNAL
LOC ATEDINS IDE
OF P.C. BOARD
COMPARTMENT
LOCATEDINSIDE OFP.C.
BOARDCOMPARTMENT
14J1
10J1
FR
O
M
X
10
FR
O
M
X9
RIGHT REAR
NEARFAN
FRONT
TOP
LEFT
(T O PL E FTFR ON TO FW E L D E R)
1J2
4J2
2J3
1J3
6J2
2J2
3J2
SPOOLGUNADAPTER
PANEL CONNECTIONS
(SEEPAGE2)
G-4
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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