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G-5
pOWEr miG® 215
SchEmaTic - cOmplETE machiNE - cODE 11247 - (l12308 pG2)
EN-168
S
O
L
I
D
E
D
G
E
L12308
ENGINE
ERING CONTROL
L
ED
MANUFACTURER:
No
CHA
NG
E
D
ET
A
IL:
NEW.
L1230 8
POWER MIG 215
MACHINE SCHEMATIC
NO
NE
-
cstub
le
J. S
KERBEC
-
DRA
WN
B
Y:
DE
SI
GN INFORM
A
TION
E
NGIN
EE
R:
APPROVED:
REFERENCE:
EQU
IP
ME
NT
TYPE
:
SU
BJ
EC
T:
SCA
L
E:
12/8/2
00
5
MATERIAL
DISPOS
ITI
ON:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
C
RM3768
1
2
PA
GE
___
OF
___
2
DOCUME
NT
N
UMB
E
R:
DOCUMENT
REVISION:
T
HIS
DOC
UME
N
T C
ON
TAINS P
R
OP
RIETA
RY IN
FO
RMATIO
N
OW
NE
D BY L
IN
C
OLN
GLOBAL, IN
C. A
N
D MAY NOT BE
D
UPLI
CA
TE
D,
C
OMMU
NI
CA
TE
D
TO OT
HE
R PA
R
TIES O
R
USE
D
FO
R A
NY P
U
RP
OSE WIT
HOU
T THE E
X
PRESS
W
RITTE
N PE
RMISSIO
N
OF LIN
C
OLN
GLOBAL, IN
C.
PROPRI
ETA
RY & CONFIDE
NTIAL:
A
THE INFORMATION ON
THIS
PRINT IS FOR REFER
ENC
E
ONLY. COMPONENTS
AND
CIRCUIT
RY MA
Y
BE
DIFFERENT
FROM AN ACTUAL MACHINE.
J1
CAVITY
NUM
BERI
NG
SEQ
UE
N
CE
(
COMPONENT S
IDE OF P.C. BOARD
)
J2
J3
9
PA
J4
(
T
RI
GG
ER
,
T
ACH
OMET
ER
,
MOT
OR
S
IDE)
8
16
1
4
6
1
3
8
1
4
5
1
2
4
6
1
3
(
NO
N
-LEAD SIDE OF
CO
N
NECTOR
)
LE
A
D
COLO
R
CO
DE:
B-BL
ACK
G-GRE
EN
O-ORA
NG
E
R-RE
D
U-BLU
E
W-
W
HIT
E
Y-Y
ELLO
W
COM
P
ON
E
NT
V
AL
UE
U
NIT
S:
CAPA
CITO
R:
MFD/
V
OLTS
RESI
STO
R: O
HM
S/W
ATTS
CO
NNE
CTOR
P
IN N
UM
BERS:
VIEW O
F
CONNECTOR ON PC BOARD
1
2
6
712
LATC
H
EX
.
1
2
PIN CONNECTOR
LABELS:
COMM
ON
FRAM
E
G
RO
UND
EA
RTH
GROU
ND
WFS
100K
POT
2J3
122A
CONTROL
P.C.
B
OARD
(SCHEMA
TI
CG385
0)
G
ASSOLEN
OI
D +
1J3
123A
1J2
4J2
117A
120A
2J2
118A
LOCATED ON
CASEBACK
CONTROLS THE
FUNCTIONALITY OF
THEMACH INE
3J5 3PB
6J5 6PB
1J5 1PB
5J5 5PB
4J5 4PB
2J5 2PB
V=8.7VDCWHENGASISFLOW ING
COIL: 21.6 OHMS, 12VDCCOIL
GAS SOLENOID
LOCATED ON
CASEBACK
**
3J2
119A
6J2
106E
G
ASSOLEN
OI
D -
A
B
C
D
E
F
CLOSINGGU NTRIG GERMAKE SBO TH
THESTANDARDGUNAND THESPOOL
GUNELECTRICALLY
HO
T!
SPOOL
GUN
MOTOR
M
OT
O
R -
M
OT
O
R +
8VAC@50IN/MIN
20VAC@700IN/MIN
LOCATEDON
DIV ID ERP ANEL
INWIREDRIVE
COMPARTMENT
105C
105D
116C
106D
104E
104F
104G
105E
6-PIN
AMPHENOL
SPOOL GUN
ADAPTER
PANEL
(T OS WIT C HB E T W EE N
SPOOLGUNAND
STAND ARDGU N)
NORMALLYCLOSED(SHOWN
INSPOO LGUNP OSITION)
CONTROLSTHE
FUNCTIONALITY OF
THEMACHINE
TOGGLE
SWITCH
R
EF
E
R TO L1154
3 FOR
SP
OOL G
UN
ADA
PT
E
R
PAN
EL
IN
ST
ALLATIO
N
IN
STR
U
CTIO
NS.
SPOOL GUN TRIGGER
SPOOL GUN POT
11J1
12J1
.05
FRO MSTANDARD
GUNTRIGGER
FRO M112AFEED
MOTORNEGLEAD
FROMSTANDARDGUNTRIGGER
POWER TOSTANDARD GASSOLENOID ANDUSED
FORSPOOLGUNDETECT(AT CONTROL BOARD)
MOTOR +SPEED CONTROL
FROMCONTROL BOARD
TOSTAN DARDFEE DMO TOR
+40
TOCONTROLBOARD(TRIGGER)
THERMOSTAT
PTC
**
FOR
SP
OOL G
U
N
OPER
ATIO
N, U
N
PL
UG
JUM
PE
R J5 FROM
P5
OF MA
C
HI
NE
H
ARNESS
AN
D
PL
UG
I
N
SP
OOL G
U
N
HARNESS
G-5
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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