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Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
G0440 Machine Data Sheet .......................... 4
G0441 Machine Data Sheet .......................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Dust Collectors ........... 10
SECTION 2: POWER SUPPLY ...................... 11
Availability .................................................. 11
Full-Load Current Rating ........................... 11
Circuit Requirements ................................. 11
G0440 Circuit Requirements ..................... 11
G0441 Circuit Requirements ..................... 11
Connection Type ....................................... 12
Grounding Instructions .............................. 12
Extension Cords ........................................ 12
SECTION 3: SETUP ....................................... 13
Unpacking .................................................... 13
Needed for Setup ......................................... 13
G0440 Inventory .......................................... 14
G0441 Inventory .......................................... 15
Site Considerations ...................................... 16
Wall Mounting .............................................. 17
Materials Needed for Standard Wood
Framed Walls ............................................ 17
Materials Needed for Concrete/Masonry
Wall ............................................................ 18
Assembly ..................................................... 19
Test Run ...................................................... 25
SECTION 4: DESIGNING THE SYSTEM ....... 26
General ........................................................ 26
Duct Material ................................................ 26
Metal Duct ................................................. 27
Flexible Duct .............................................. 27
System Design ............................................. 28
Step 1. Decide Who Will Design ............... 28
Step 2. Sketch Your Shop Layout ............. 28
Step 3. Sketch a Basic Duct Layout .......... 28
Step 4. Determine Required CFMs ........... 29
Determining Main Line Duct Size .............. 30
Determining Branch Line Duct Size .......... 30
Planning Drop Downs ................................ 30
Multiple Dust Ports .................................... 31
Two Machines on Same Branch Line ....... 31
Calculating Duct Resistance ..................... 31
Example Materials List .............................. 33
System Grounding ....................................... 34
SECTION 5: OPERATIONS ........................... 35
Remote Control ............................................ 35
General ........................................................ 35
SECTION 6: ACCESSORIES ......................... 36
SECTION 7: MAINTENANCE ......................... 38
Emptying Drum ............................................ 38
Cleaning Filter .............................................. 38
Rinsing Filter ................................................ 38
Removing/Replacing Filter ........................... 39
SECTION 8: SERVICE ................................... 41
Troubleshooting ........................................... 41
SECTION 9: WIRING ...................................... 42
Wiring Safety Instructions ............................ 42
G0440 Wiring Diagram ................................ 43
G0441 Wiring Diagram ................................ 44
G0440/G0441 Electrical Components ......... 45
SECTION 10: PARTS ..................................... 46
G0440 Main ................................................. 46
G0441 Main ................................................. 48
WARRANTY AND RETURNS ........................ 53