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Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
G0765 Data Sheet ......................................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Metal Lathes ............... 10
Additional Chuck Safety ............................... 11
SECTION 2: POWER SUPPLY ...................... 12
SECTION 3: SETUP ....................................... 14
Preparation .................................................. 14
Unpacking .................................................... 14
Needed for Setup ......................................... 14
Inventory ...................................................... 15
Cleanup ........................................................ 16
Site Considerations ...................................... 17
Lifting & Placing ........................................... 18
Assembly ..................................................... 18
Power Connection........................................ 18
Test Run ...................................................... 19
Spindle Break-In .......................................... 21
Recommended Adjustments ........................ 21
SECTION 4: OPERATIONS ........................... 22
Operation Overview ..................................... 22
Chuck & Faceplate Mounting....................... 23
Installation & Removal Device ..................... 23
Chuck Installation......................................... 24
Scroll Chuck Clamping ................................ 25
Changing Jaw Set ........................................ 25
Faceplate ..................................................... 27
Tailstock ....................................................... 28
Centers ........................................................ 32
Steady Rest ................................................. 34
Compound Rest ........................................... 35
Four-Way Tool Post ..................................... 35
Manual Feed ................................................ 37
Spindle Speed.............................................. 37
Power Feed.................................................. 39
End Gears .................................................... 41
Threading ..................................................... 44
SECTION 5: ACCESSORIES ......................... 47
SECTION 6: MAINTENANCE ......................... 48
Schedule ...................................................... 48
Cleaning/Protecting ...................................... 48
Lubrication ................................................... 49
Machine Storage .......................................... 51
SECTION 7: SERVICE ................................... 52
Troubleshooting ........................................... 52
Backlash Adjustment ................................... 54
Leadscrew End-Play Adjustment ................. 54
Gib Adjustment ............................................ 55
Half Nut Adjustment ..................................... 56
Fuse Replacement ....................................... 56
Brush Replacement ..................................... 57
Timing Belt Tension & Replacement ........... 58
SECTION 8: WIRING ...................................... 60
Wiring Safety Instructions ............................ 60
Control Panel Wiring .................................... 61
Control Panel Wiring Photos........................ 62
Motor/Speed Sensor/ Plug Wiring ............... 63
SECTION 9: PARTS ....................................... 64
Main ............................................................. 64
Steady Rest ................................................. 67
Labels & Cosmetics (Front) ......................... 68
Labels & Cosmetics (Rear) .......................... 69
SECTION 10: APPENDIX ............................... 70
Threading Charts ......................................... 70
WARRANTY & RETURNS ............................. 73