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C-6C-6
RANGER 275
ACCESSORIES - CONNECTION DIAGRAMS
Keep away from moving parts.
31
NOT USED ON RANGER POWER SOURCES
42
TO WIRE FEED UNIT
ELECTRODE CABLE
ADAPTER PLUG
K867 UNIVERSAL
Only qualified personnel should install,use
82
41
81
Do not touch electrically live parts.
4
2
SPARE
CAUTION :
RANGER 275 TO K867 CONTROL CABLE ADAPTER CONNECTION DIAGRAM
N.B. CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY. POSITION THE WIRE FEEDER VOLTMETER
SWITCH TO MATCH THE POLARITY OF THE ELECTRODE CABLE.
DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN
AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE
ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE
ELECTRODE
TO WORK
WARNING
THE ENGINE WELDER OPERATING MANUAL.
Do not operate with panels open.
N.A. WELDING CABLES MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
Disconnect NEGATIVE (-) BATTERY LEAD
before servicing.
N.E. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION
N.F. REFER TO POWER SOURCE INSTRUCTION MANUAL FOR MAXIMUM AUXILIARY CURRENT DRAW.
Keep guards in place.
or service this equipment.
2
4
WIRE
TO
FEEDER
N.D.
N.C.
REMOTE OUTPUT CONTROL
S24095-7
10K
75
WIRE FEEDER VOLTMETER CONNECTION
76
POWER SOURCE FRAME CONNECTION
77
CONNECTS TO (WORK TERMINAL) OF POWER SOURCE
42 VAC
21
GND
32
CONNECT TOGETHER FOR
WELDING OUTPUT
115 VAC
N.E.
A
N.D. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
RELAY TO CLOSE LEADS 2 & 4.
N.C. PLACE THE MODE SWITCH IN THE "WIRE WELDING-CV" POSITION.
14 PIN
TO WORK
AMPHENOL
TO
MIN.
K867
K488 SG
TO WORK
CONTROL MODULE
RECEPTACLE
14 PIN WIRE FEEDER
RANGER
115V RECEPTACLE
THE ENGINE WELDER OPERATING MANUAL.
K487-25
SPOOL GUN
BE SURE THAT CONTROL MODULE MODE SLIDE SWITCH IS IN THE "LINCOLN" (CONTACT CLOSURE) POSITION BEFORE ATTEMPTING TO OPERATE
CONTROL MODULE. INCORRECT SWITCH POSITION COULD RESULT IN DAMAGE TO THE CONTROL MODULE AND/OR POWER SOURCE.
before servicing.
ELECTRODE
Disconnect NEGATIVE (-) BATTERY LEAD
INPUT CABLE
K691-10
or service this equipment.
N.A. WELDING CABLES MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE
AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE
DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN
Keep away from moving parts.
Do not operate with panels open.
WARNING
Keep guards in place.
Only qualified personnel should install,use
Do not touch electrically live parts.
RANGER 275 / K691-10 / K488 / K487 SPOOL GUN CONNECTION DIAGRAM
N.D. IF OPTIONAL K857 REMOTE OUTPUT CONTROL IS CONNECTED TO 6 PIN RECEPTACLE,PLACE OUTPUT CONTROL SWITCH IN
N.C. PLACE THE MODE SWITCH IN THE "WIRE WELDING-CV" POSITION. PLACE WELDING TERMINALS SWITCH TO "REMOTELY
N.B. CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY.
N.E. PLACE IDLER SWITCH IN "HIGH" IDLE POSITION.
6 PIN REMOTE
CAUTION :
"OUTPUT CONTROL REMOTE" POSITION.
CONTROLLED" POSITION.
S24095-8
A
TO CONTROL MODULE
ELECTRODE CABLE
RECEPTACLE
TO WORK