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01/2008
Page 4
Chicago Pneumatic Compressors
62 305 258 65
CONTENTS
Space requirement and installation diagram : CPVS Model 40-50-60-75......................................................................................... 5
Section 1 - Description .................................................................................................................................................................................. 6
A - General Information...................................................................................................................................................................... 6
B - Respect of the environment and prevention of pollution ............................................................................................................. 6
C - Standard equipment ...................................................................................................................................................................... 6
D - Definition of the pictograms ........................................................................................................................................................7
E - Electronic board............................................................................................................................................................................ 7
Section 2 - Installation...................................................................................................................................................................................8
A - Handling .......................................................................................................................................................................................8
B - Room ............................................................................................................................................................................................ 8
C - Assembly.......................................................................................................................................................................................8
D - Air discharge piping .....................................................................................................................................................................8
E - Condensate drain pipes ................................................................................................................................................................. 8
F - Electric cabling ............................................................................................................................................................................. 9
Section 3 - Implementation ......................................................................................................................................................................... 10
A - Preparation for start-up............................................................................................................................................................... 10
B - First start-up ...............................................................................................................................................................................10
C -Discharge pressure adjustment .................................................................................................................................................... 10
D - Parallel compressor assembly..................................................................................................................................................... 10
E - Safety ..........................................................................................................................................................................................10
Section 4 - Operation................................................................................................................................................................................... 11
A - Air and oil circuits ...................................................................................................................................................................... 11
Section 5 - Options....................................................................................................................................................................................... 12
A - Level detection bleed valve ........................................................................................................................................................ 12
B - Advanced filtration to the compression air inlet.........................................................................................................................12
C - Pre-filtration panels .................................................................................................................................................................... 13
D - Automatic restarting ................................................................................................................................................................... 14
E - Remote starting and stopping .....................................................................................................................................................14
F - Rotation direction indicator - Phase controller ........................................................................................................................... 14
G - Centrifugal separator .................................................................................................................................................................. 15
Section 6 - Specific information for CPVS 40-50-60-75 ...........................................................................................................................16
A - Description .................................................................................................................................................................................16
B - Safety .......................................................................................................................................................................................... 16
C - Installation .................................................................................................................................................................................. 16
D - Commissioning...........................................................................................................................................................................17
E - Operating incidents ..................................................................................................................................................................... 19
Section 7 - Maintenance .............................................................................................................................................................................. 20
A - Oil level and change ................................................................................................................................................................... 21
B - Air filter ...................................................................................................................................................................................... 21
C - Turbine........................................................................................................................................................................................ 21
D - Oil and air cooler........................................................................................................................................................................22
E - Oil separator................................................................................................................................................................................ 22
F - Oil return pipe .............................................................................................................................................................................22
G - Draining condensation water...................................................................................................................................................... 22
H - Temperature safety tests .............................................................................................................................................................22
I - Refastening electric connections.................................................................................................................................................. 22
J - Decommissioning the compressor at the end of its useful life ....................................................................................................22
Section 8 - Operating incidents .................................................................................................................................................................. 23
A - Main incidents ............................................................................................................................................................................ 23