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CONNECTION DIAGRAMS
F-4F-4
RANGER 300 D AND 300 DLX
Keep away from moving parts.
31
NOT USED ON RANGER POWER SOURCES
42
TO WIRE FEED UNIT
ELECTRODE CABLE
ADAPTER PLUG
K867 UNIVERSAL
Only qualified personnel should install,use
82
41
81
Do not touch electrically live parts.
4
2
SPARE
6-20-97
S23732-7
CAUTION :
N.D. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION
N.E. REFER TO POWER SOURCE INSTRUCTION MANUAL FOR MAXIMUM AUXILIARY CURRENT DRAW.
DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN
AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE
ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE
ELECTRODE
TO WORK
WARNING
THE ENGINE WELDER OPERATING MANUAL.
Do not operate with panels open.
Disconnect NEGATIVE (-) BATTERY LEAD
before servicing.
N.B. USE POLARITY SWITCH TO SET DESIRED POLARITY, POSITION THE RANGE SWITCH TO A WIRE WELDING-CV POSITION.
Keep guards in place.
or service this equipment.
CONNECT TOGETHER FOR
WELDING OUTPUT
115 VAC
N.E.
TO
2
4
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
RELAY TO CLOSE LEADS 2 & 4.
14 PIN
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
TO WORK
AMPHENOL
RANGER 300 DLX TO K867 CONTROL CABLE ADAPTER CONNECTION DIAGRAM
K867
MIN.
WIRE
TO
FEEDER
N.D.
N.C.
REMOTE OUTPUT CONTROL
10K
75
WIRE FEEDER VOLTMETER CONNECTION
76
POWER SOURCE FRAME CONNECTION
77
CONNECTS TO (WORK TERMINAL) OF POWER SOURCE
42 VAC
21
GND
32
K488 SG
TO WORK
CONTROL MODULE
RECEPTACLE
14 PIN WIRE FEEDER
RANGER
115V RECEPTACLE
THE ENGINE WELDER OPERATING MANUAL.
K487-25
SPOOL GUN
BE SURE THAT CONTROL MODULE MODE SLIDE SWITCH IS IN THE "LINCOLN" (CONTACT CLOSURE) POSITION BEFORE ATTEMPTING TO OPERATE
CONTROL MODULE. INCORRECT SWITCH POSITION COULD RESULT IN DAMAGE TO THE CONTROL MODULE AND/OR POWER SOURCE.
before servicing.
ELECTRODE
RANGER 300 DLX / K691-10 / K488 / K487 SPOOL GUN CONNECTION DIAGRAM
Disconnect NEGATIVE (-) BATTERY LEAD
INPUT CABLE
K691-10
or service this equipment.
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
PLACE WELDING TERMINALS SWITCH TO "REMOTELY CONTROLLED" POSITION.
ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE
AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE
DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN
Keep away from moving parts.
Do not operate with panels open.
WARNING
Keep guards in place.
Only qualified personnel should install,use
Do not touch electrically live parts.
N.C. IF OPTIONAL K857 REMOTE OUTPUT CONTROL IS CONNECTED TO 6 PIN RECEPTACLE,PLACE OUTPUT CONTROL SWITCH IN
N.B. USE POLARITY SWITCH TO SET FOR DESIRED ELECTRODE POLARITY. POSITION THE RANGE SWITCH TO A WIRE WELDING-CV POSITION.
"OUTPUT CONTROL REMOTE" POSITION.
N.D. PLACE IDLER SWITCH IN "HIGH" IDLE POSITION.
6 PIN REMOTE
CAUTION :
S23732-8
TO CONTROL MODULE
ELECTRODE CABLE
RECEPTACLE
TO WORK
6-20-97