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SPECIFICATIONS.........................................................................................................................................8
GENERAL DESCRIPTION ............................................................................................................................8
DESIGN FEATURES.....................................................................................................................................8
RECOMMENDED WIRE FEEDERS AND ACCESSORIES..........................................................................8
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Safety Precautions...............................................................................................................................9
Machine Grounding..............................................................................................................................9
Assembly into Engine Driven Welders
Classic Series (K6090-5, K1406-3 and -4, K1428-2, K1433-1, K1643-1, K1754-1), K1643-3, K1643-5,
K1643-7, K1643-9
Pipeliner Series (K6090-7 and -9), K6090-10, K6090-11
SA-250 (K1283-4 & -8) or 350SA (K1314-4), SAE-300 (K3003-1)
..........................................................9
Pre-Installation........................................................................................................................9
Tools Required........................................................................................................................9
Assemble into Classic Series Pipeliner, SA-250 and 350SA Installation Sequence (Codes 10066, 10914) ...........10 thru 15
Assemble into SAE-300 Installation Sequence (Code11806) ..................................................................................16 thru 18
Connection of Lincoln Electric Wire Feeders......................................................................................19
Connection of the LN-25 to the Wire Feed Module................................................................19
Connection of the LN-7, LN-7 GMA to the Wire Feed Module...............................................19
Connection of the LN-23P to the Wire Feed Module .............................................................19
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Additional Safety Precautions.............................................................................................................20
Wire Feed Module Operation..............................................................................................................20
Output ........................................................................................................................................20
Controls ........................................................................................................................................20
Recommended Processes............................................................................................................20
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Engine Speed Adjustments.................................................................................................................20
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Troubleshooting Chart ..................................................................................................................20 thru 22
Troubleshooting Procedures.........................................................................................................23 thru 25
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Wire Feed Module Wiring Diagram.....................................................................................................26
Wire Feed Module / Engine Welder - Connection Diagram................................................................27
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to LN-23P w/ Adapter kit
...........28
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to K867 Plug to LN-7
...............29
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to K864 Adapter to LN-7 & Remote Control
..........................
30
Connection Diagram-All Classic, All Pipeliner, SA-250, 350SA & SAE-300 w/WFM to K867 Universal Adapter
.................31
Connection Diagram-All Classic, All Pipeliner, SA-250, 350SA & SAE-300 w/WFM to LN-25 w/ K444-2 Option
.................32
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250
,
350SA & SAE-300 w/WFM to LN-25 w/ K431, K433 & K432-”L” Option .............................
33
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to K867 Plug to K487 / K488 / K492 Spool Gun
....................
34
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Classic I, Pipeliner 200D and 200G with Wire Feed Module Output Curves......................................35
Classic II with Wire Feed Module Output Curves ...............................................................................36
Classic III and 300G with Wire Feed Module Output Curves..............................................................37
Classic IIID, Classic 300D, SA250 & SAE-300 (Codes 10890 & above) with Wire Feed Module Output Curves
..................38
350SA and SA-250 (Codes 10889 and below ) Perkins with Wire Feed Module Output Curves......39
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