Powermatic pm1000 Saw User Manual


 
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2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 4
3.1 Kickback ..................................................................................................................................................... 5
4.0 About this manual .......................................................................................................................................... 6
5.0 Glossary ......................................................................................................................................................... 7
6.0 Specifications ................................................................................................................................................. 8
7.0 Setup and assembly ..................................................................................................................................... 10
7.1 Shipping contents ..................................................................................................................................... 10
7.2 Tools required for assembly ..................................................................................................................... 10
7.3 Unpacking and cleanup ............................................................................................................................ 10
7.4 Installing handwheels and hooks ............................................................................................................. 11
7.5 Installing table extensions ........................................................................................................................ 11
7.6 Leveling table extensions ......................................................................................................................... 11
7.7 Rails and Fence ....................................................................................................................................... 12
7.8 Switch bracket .......................................................................................................................................... 12
7.9 Wood Extension Table ............................................................................................................................. 12
7.10 Motor cover ............................................................................................................................................ 12
7.11 Table insert ............................................................................................................................................. 12
7.12 Installing and removing blade ................................................................................................................. 13
7.13 Riving knife ............................................................................................................................................. 13
7.14 Anti-kickback pawls ................................................................................................................................ 14
7.15 Blade guard ............................................................................................................................................ 14
7.16 Dust chute .............................................................................................................................................. 14
8.0 Electrical connections .................................................................................................................................. 14
8.1 Grounding instructions ............................................................................................................................. 14
8.2 Voltage conversion ................................................................................................................................... 15
8.3 Overload reset button ............................................................................................................................... 15
8.4 Extension cords ........................................................................................................................................ 15
8.5 Magnetic switch and safety key ................................................................................................................ 15
9.0 Adjustments ................................................................................................................................................. 16
9.1 Tools required for adjustments ................................................................................................................. 16
9.2 Fence alignment ....................................................................................................................................... 16
9.3 Blade raising/tilt mechanism ..................................................................................................................... 16
9.4 Miter gauge .............................................................................................................................................. 16
9.5 Blade tilt stop adjustment ......................................................................................................................... 17
9.6 Riving knife alignment .............................................................................................................................. 18
9.7 Table to blade alignment .......................................................................................................................... 19
9.8 Belt adjustment ......................................................................................................................................... 19
9.9 Arbor/Arbor Bearing Removal .................................................................................................................. 20
10.0 Operations .................................................................................................................................................. 20
11.0 Safety devices ............................................................................................................................................ 24
12.0 Maintenance ............................................................................................................................................... 26
12.1 Cleaning ................................................................................................................................................. 26
12.2 Lubrication .............................................................................................................................................. 26
12.3 Miscellaneous ......................................................................................................................................... 26
13.0 Optional accessories .................................................................................................................................. 27
14.0 Troubleshooting the PM1000 Cabinet Saw ................................................................................................ 28
15.0 Replacement Parts ..................................................................................................................................... 29
15.1.1 PM1000 Table and Cabinet Assembly – Exploded View .................................................................... 30
15.1.2 PM1000 Table and Cabinet Assembly – Parts List ............................................................................. 31
15.2.1 PM1000 Motor and Trunnion Assembly – Exploded View .................................................................. 33
15.2.2 PM1000 Motor and Trunnion Assembly – Parts List ........................................................................... 34
15.3.1 PM1000 Blade Guard Assembly – Exploded View ............................................................................. 36
15.3.2 PM1000 Blade Guard Assembly – Parts List ...................................................................................... 37
16.0 Electrical Connections for PM1000 ............................................................................................................ 38