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Configuration Examples .....................................50
Power Feed .........................................................51
Power Feed Controls ..........................................52
Setting Power Feed Rate ....................................53
End Gears ...........................................................54
Standard End Gear Configuration ......................54
Alternate Configuration .....................................55
Threading ...........................................................56
Headstock Threading Controls ...........................56
Apron Threading Controls..................................57
Thread Dial .......................................................57
Thread Dial Chart .............................................58
Chip Drawer .......................................................59
Coolant System ..................................................60
ACCESSORIES ...................................................61
MAINTENANCE ...................................................64
Maintenance Schedule .......................................64
Cleaning & Protecting .......................................64
Maintenance Chart ............................................65
Lubrication .........................................................66
Headstock .........................................................66
Quick-Change Gearbox ......................................67
Apron ................................................................67
One-Shot Oiler ..................................................68
Longitudinal Leadscrew .....................................68
Ball Oilers & Oil Cup .........................................69
End Gears .........................................................70
Coolant System Service .....................................71
Hazards.............................................................71
Adding Fluid .....................................................72
Changing Coolant ..............................................72
Machine Storage ................................................73
SERVICE ..............................................................74
Backlash Adjustment ........................................74
Compound Rest .................................................74
Cross Slide ........................................................74
Leadscrew End Play Adjustment ......................75
Gib Adjustment ..................................................75
Half Nut Adjustment .........................................77
V-Belts ................................................................77
Brake & Switch ..................................................78
Leadscrew Shear Pin Replacement ..................80
Gap Insert Removal & Installation ..................82
Gap Removal .....................................................82
Gap Installation ................................................83
TROUBLESHOOTING .........................................84
ELECTRICAL ........................................................87
Electrical Safety Instructions ...........................87
Correcting Phase Polarity Wiring .....................88
Wiring Overview ................................................88
Component Location Index................................89
Electrical Cabinet Wiring ..................................90
Electrical Box .....................................................91
Spindle Motor .....................................................92
Cutting Fluid Pump Wiring ..............................92
2-Speed Motor Switch ........................................93
Control Panel Wiring .........................................94
Spindle Switches ................................................94
Additional Component Wiring ..........................95
Power Connection ..............................................95
PARTS ..................................................................96
Headstock Cover ................................................96
Headstock Controls ............................................97
Headstock Internal Gears .................................99
Headstock Transfer Gears ...............................101
Gearbox Gears ..................................................102
Gearbox Controls .............................................104
Apron Front View ............................................106
Apron Rear View ..............................................108
Compound Rest & Tool Post ............................110
Saddle Top View ..............................................111
Saddle Bottom View.........................................113
Bed Stop ...........................................................114
Dial Indicator ...................................................114
Bed & Shafts ....................................................115
End Gears .........................................................117
Main Motor .......................................................118
Stands & Panels ...............................................120
Tailstock ...........................................................122
Steady Rest ......................................................124
Follow Rest .......................................................124
Electrical Cabinet & Control Panel ................125
Accessories .......................................................126
Front Machine Labels ......................................127
Rear & Side Machine Labels ...........................128
WARRANTY .......................................................129