Filter
Top Products
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................
2
Machine Data Sheet ...................................................................................................................
3
Identification ............................................................................................................................... 5
SECTION 1: SAFETY .......................................................................................................................
6
Additional Safety
for Mill/Drills .................................................................................................... 8
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................
9
110/220V Operation ...................................................................................................................
9
Grounding ................................................................................................................................. 10
Extension Cords .......................................................................................................................
10
SECTION 3: SET UP ......................................................................................................................
11
Set Up Safety ...........................................................................................................................
11
Items Needed for Set Up ......................................................................................................... 11
Unpacking ................................................................................................................................ 11
Inventory ................................................................................................................................... 12
Clean Up ..................................................................................................................................
13
Site Considerations ..................................................................................................................
13
Mounting ................................................................................................................................... 14
Assembly .................................................................................................................................. 14
Test Run ...................................................................................................................................
15
SECTION 4: OPERATIONS ...........................................................................................................
16
Operation Safety ......................................................................................................................
16
Installing/Removing Tooling ..................................................................................................... 16
Table ........................................................................................................................................ 18
Graduated Dials ....................................................................................................................... 19
Backlash ................................................................................................................................... 19
Micro-Downfeed Handwheel ....................................................................................................
19
Quill Lock ................................................................................................................................. 20
Depth Stop ...............................................................................................................................
20
Choosing Milling Speeds ..........................................................................................................
21
Choosing Drilling Speeds .........................................................................................................
21
Changing Speeds .....................................................................................................................
23
Drilling Guidelines ....................................................................................................................
24
SECTION 5: ACCESSORIES ......................................................................................................... 25
SECTION 6: MAINTENANCE ........................................................................................................
26
Schedule .................................................................................................................................. 26
Cleaning ................................................................................................................................... 26
Unpainted Cast Iron .................................................................................................................
26
Lubrication ................................................................................................................................ 26
SECTION 7: SERVICE ...................................................................................................................
27
Troubleshooting ........................................................................................................................ 27
Depth Stop Calibration .............................................................................................................
30
Feed Shaft Spring Tension ......................................................................................................
30
Electrical Components .............................................................................................................
32
Wiring Diagram ........................................................................................................................
33
G1005Z Main Assembly
Breakdown ........................................................................................ 34
G1005Z Main Assembly Parts List ...........................................................................................
35
G1005Z Table
Breakdown ....................................................................................................... 36
G1005Z Table and Labels Parts List .......................................................................................
37
WARRANTY AND RETURNS ........................................................................................................
38