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ELECTRICAL DIAGRAMS
G-27 G-27
PC BOARD ASSEMBLY - SWITCH PC BOARD (ALL CODES) (G3734-3)
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
POWER WAVE 455M/MSTT
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G3734-3
INVERTER WELDERS
SWITCH P.C. BD ASSEMBLY
1:1
G3734-2
FEI
-
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
ON 2 PLACE DECIMALS IS ± .02
ON 3 PLACE DECIMALS IS ± .002
ON ALL ANGLES IS ± .5 OF A DEGREE
WITH PUBLISHED STANDARDS.
MATERIAL TOLERANCE (" ") TO AGREE
t
DO NOT SCALE THIS DRAWING
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
G3734-3
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM34409
1
PAGE ___ OF ___
1
ENGINEERING CONTROLLED
MANUFACTURER:
No
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
B.01
REVISED MAKE SPECIFICATION
CHANGE DETAIL:
S
O
L
I
D
E
D
G
E
STRP
MAKE PER E1911-ROHS
IDENTIFICATION CODE
{
EYELET MUST NOT SPIN AFTER CLINCHING.
N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC
ELECTRICITY. SEE E2454 BEFORE HANDLING.
MANUFACTURED AS:
G3734-3E0
N.D. FEMALE EYELET TO BE AGAINST THE COPPER SIDE AS SHOWN.
N.E. SOLDER EYELET SO THAT SOLDER COVERS ENTIRE EYELET AND
ALL AROUND EYELET ON COPPER SIDE ONLY. NO ICICLES OR
SOLDER BLOBS PERMITTED. MUST BE SMOOTH AND EVEN WITHIN .020" OVER SURFACE.
NOTES :
POT PER E1911-E
TEST PER E3901-SW
N.M. DO NOT COAT THE TOP SURFACES OR THE THREADS WITH ENCAPSULANT MATERIAL (1 TERMINAL).
MASK PER APPROPRIATE MANUFACTURING WORK INSTRUCTIONS.
FOR PARTS ORDERS OR SUBSIDIARY ORDERS
INCLUDE ONE G3010PRINT, ONE M19661PRINT,
ONE S25254PRINT AND ONE T12837-1.
N.E.
(3 PLACES)
D1
C16
T1
J40
D2
R9
X2
R8
X1
C6
C7
C3
C2
C5
OCI1
R15
R12
R10
R11
R3
R16
R21 R20 R19 R18 R17
R4
R13
R28 R29 R30
R31
R14
R22
R23 R24 R25 R26 R27
R32
R5
R7
R6
R2
T2
1
2
B13
B19 B20
C4
C17
C8
C9
C10
C11
C12
D8
D9
D10
D11
D12
D3
D4
D5
D6
D7
L10 L9 L8 L7 L6
L1 L2 L3 L4 L5
C15
C14
C13
DZ4
DZ7
DZ3 DZ2
DZ6
DZ5
DZ1
SH1
B14
C1
R1
B11
A1
A2
11/12
OR
15/16
SWITCH
20 19
G3734-3
SCHEMATIC REFERENCE: L11385-3E0
e.g. M21214-2 X XX XXX......
VENDOR CODE
VCE(SAT)
VGE(TH)
N.H. MOLEX CAVITIES AND AREA AROUND LOCKING TAB TO BE FREE OF ENCAPSULATION MATERIAL.
MASK PER APPROPRIATE MANUFACTURING WORK INSTRUCTIONS.
N.J. ELECTRONIC MODULES TO BE ASSEMBLED, SOLDERED, AND SEALED TO PC BOARD PER E3875.
N.R. ELECTRONIC MODULES ON A COMMON P.C. BOARD ASSEMBLY TO
HAVE THE SAME VENDOR CODE.
N.Q. BRACKET MUST HAVE FULL MATING CONTACT WITH POWER TERMINAL AND HAVE HOLES ALIGNED.
N.H.
N.S. AFTER SOLDERING, INSPECT TERMINAL CONNECTIONS PER E1880.
N.D.
COPPER SIDE
.116 CRIMP HEIGHT
MAX.
R .045
EYELET DETAIL
.275
.285
2
N.Q.
N.M., N.S.,N.Q.
BUY COMPLETE AS G3734-E (4 LAYER BOARD PER E3281)
P.C. BOARD BLANK REFERENCE INFORMATION
(SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION)
COMPONENT SIDE
ENCAPSULATION
P.C. BOARD
NON COMPONENT
SIDE ENCAPSULATION
N.V. ENCAPSULATION MATERIAL MUST EXTEND BEYOND EDGES OF P.C. BOARD .12 +.12/-.00.
N.W. ENCAPSULATE OPPOSITE COMPONENT SIDE OF P.C. BOARD IN AREAS SHOWN TO A MAXIMUM THICKNESS OF .20.
N.W.
N.T. ENCAPSULATE COMPONENT SIDE OF P.C. BOARD TO A THICKNESS OF .30 +.12/-.00 IN AREA SHOWN.
N.U. ENCAPSULATE NON COMPONENT SIDE OF P.C. BOARD TO A THICKNESS OF .25 +.12/-.00.
R 1.62
.00 1.20
2.00±.12
11.15 ±.04
.30
+.12
-.00
1.38
+.12
-.00
N.T.,N.U.,N.V.
N.W.
N.W.
.30
+.12
-.00
N.W.
0
6.00 ±.04
3.00
N.X. BOTH P.C. BOARD SHIELDS SOLDER INTO THE SAME MOUNTING HOLES.ITEM 3IS MOUNTED ON NON-COMPONENT SIDE
OF P.C. BOARD.
3
ALL COMPONENTS AND MATERIALS USED IN THIS
ASSEMBLY ARE TO BE RoHS COMPLIANT PER E4253.
ITEM (USED WITH)* QTY PART NUMBER DESCRIPTION
1 1 G3734-E PC BOARD BLANK
N.D. 2 (B11, B19, B20)* 3 T9147-11 CONNECTOR,EYELET,POWER,FEMALE
N.X. 3 1 S24869-2 PC BOARD SHIELD
4 280 g. E2527 EPOXY ENCAPSULATING RESIN
REFERENCES QTY PART NUMBER DESCRIPTION
N.A.,N.J.,N.R.
A1, A2 2 M21214-2 ELECTRONIC MODULE,5-T12704-84 IGBT'S
B11, B19, B20 3 T9147-15 CONNECTOR,EYELET,POWER,MALE
N.Q. B13 1 S24866 BRACKET,POWER-HOLDER
N.Q. B14 1 S23006 CONNECTOR,TERMINAL,POWER
C1 1 S20500-14 CAPACITOR,PPMF,.022,100V,BOX,5%
C2 1 S16668-11 CAPACITOR,CEMO,0.1, 50V,10%
C3 1 S16668-5 CAPACITOR,CEMO,.022,50V,20%
C4, C6, C7 3 S16668-6 CAPACITOR,CEMO,4700pF,50V,10%
C5 1 S13490-93 CAPACITOR,TAEL,27,35V,10%
C8, C9, C10, C11, C12,
C13, C14, C15, C16, C17
10 S20500-1 CAPACITOR,PPMF,0.1,1000V,10%,BOX
D1, D2 2 T12705-44 DIODE,AXLDS,1A,1000V,FR, 818
D3, D4, D5, D6, D7, D8,
D9, D10, D11, D12
10 T12705-32 DIODE,TO220,15A,600V,FR,MUR1560
DZ1 1 T12702-4 ZENER DIODE,1W,20V,5%,1N4747A
DZ2, DZ3, DZ5, DZ6 4 T12702-29 ZENER DIODE,1W,15V,5%,1N4744A
DZ4, DZ7 2 T12702-40 ZENER DIODE,1W,6.2V,5%,1N4735A
J40 1 S24020-6 CONNECTOR,MOLEX,MINI,PCB,6-PIN,TIN
L1, L2, L3, L4, L5, L6, L7,
L8, L9, L10
10 T12218-15 CHOKE,RF,FERRITE BEAD,180 OHM
OCI1 1 S15000-22 OPTOCOUPLER,PHOTO-Q,70V,CNY17-3/VDE
R1 1 S16296-5 TRIMMER,MT,1/2W,10K, 10%,LINEAR
R2 1 S19400-6811 RESISTOR,MF,1/4W,6.81K,1%
R3, R8 2 S19400-1002 RESISTOR,MF,1/4W,10.0K,1%
R4, R13, R14, R17, R18,
R19, R20, R21, R23, R24,
R25, R26, R27
13 S19400-10R0 RESISTOR,MF,1/4W,10.0,1%
R5, R9 2 S19400-2001 RESISTOR,MF,1/4W,2.00K,1%
R6 1 S19400-2213 RESISTOR,MF,1/4W,221K,1%
R7 1 S19400-1000 RESISTOR,MF,1/4W,100,1%
R10, R12, R15 3 S19400-1003 RESISTOR,MF,1/4W,100K,1%
R11 1 S19400-6191 RESISTOR,MF,1/4W,6.19K,1%
R16, R22 2 S19400-1001 RESISTOR,MF,1/4W,1.00K,1%
R28, R29, R30, R31, R32 5 T14648-9 RESISTOR,WW,5W,2.5K,5%,SQ
N.X. SH1 1 S24869-1 PC BOARD SHIELD,0.75 X 1.35
T1 1 T12737-7 TRANSFORMER,PULSE,3-WINDING
T2 1 M19612 CURRENT-TRANSDUCER,125-TURN
X1 1 M13552-3 IC,CONVERTER,V/F,654
X2 1 S15128-10 VOLTAGE REF,ADJ, PRECISION,431I
REFER TO ELECTRONIC COMPONENT DATABASE FOR SPECIFICATIONS ON ITEMS LISTED BELOW
N.X.
N.X.
N.X.