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Table of Contents
Tooth Type ........................................................22
Blade Pitch (TPI) ............................................... 23
Blade Changes ...................................................24
Blade Tension .....................................................25
Blade Breakage ..................................................25
Blade Care & Break-In ......................................26
Blade Care ........................................................ 26
Blade Break-In ..................................................26
Blade Speed ........................................................ 26
Blade Speed Chart ............................................. 27
Chip Inspection Chart ....................................... 27
Downfeed Rate ................................................... 28
Downfeed Pressure ............................................28
Angle Cuts ..........................................................29
Cuts to the Right ...............................................29
Cuts to the Left ................................................. 29
Blade Guide ........................................................ 30
Workpiece Holding .............................................30
Vise Quick Release.............................................30
Cutting Fluid ......................................................31
Cutting Fluid System ........................................31
Operation Tips ...................................................32
MAINTENANCE ............................................................. 33
Maintenance Schedule .......................................33
Cleaning .............................................................33
Lubrication .........................................................33
Gearbox .............................................................34
Machine Storage ................................................ 34
TROUBLESHOOTING ................................................. 35
SERVICE........................................................................... 38
Blade Tracking ................................................... 38
Blade Guide Bearings ........................................39
Squaring the Blade ............................................39
Adjusting Angle Stops ....................................... 40
ELECTRICAL ...................................................................41
Electrical Safety Instructions ...........................41
220V Conversion ................................................42
Wiring Diagram .................................................43
Wiring Component Locations ............................ 44
PARTS................................................................................ 45
Cabinet & Base .................................................. 45
Motor & Head .....................................................47
Blade Guide Assemblies .................................... 49
Gearbox .............................................................. 50
Machine Labels ..................................................52
WARRANTY & RETURNS ..........................................53
INTRODUCTION ...............................................................2
About This Machine .............................................2
Capabilities ......................................................... 2
Features .............................................................. 2
Identification ........................................................ 3
Machine Specifications ........................................4
SAFETY ................................................................................6
Understanding Risks of Machinery ....................6
Basic Machine Safety .......................................... 6
Additional Metal Bandsaw Safety ......................8
PREPARATION .................................................................9
Preparation Overview ..........................................9
Things You'll Need ...............................................9
Power Supply Requirements ...............................9
Availability ..........................................................9
Full-Load Current Rating .................................... 9
Circuit Information ............................................10
Circuit Requirements for 110V ...........................10
Circuit Requirements for 220V ...........................10
Grounding Requirements ...................................10
Extension Cords ................................................11
Unpacking ..........................................................11
Inventory ............................................................11
Cleaning & Protecting .......................................12
Location ..............................................................13
Physical Environment ........................................ 13
Electrical Installation ........................................ 13
Lighting ............................................................ 13
Weight Load ...................................................... 13
Space Allocation ................................................ 13
Lifting & Moving ................................................14
Leveling & Mounting .........................................14
Leveling ............................................................ 14
Bolting to Concrete Floors ..................................15
Machine Mounts ................................................15
Machine Setup ...................................................16
Power Connection .............................................. 17
Test Run ............................................................. 18
Inspections & Adjustments ...............................18
OPERATION .................................................................... 19
Operation Overview ........................................... 19
Description of Controls & Components ............20
Blade Selection ...................................................21
Blade Terminology .............................................21
Blade Length .....................................................21
Blade Width ...................................................... 21
Tooth Set ...........................................................22