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For technical questions, please call 1-800-444-3353;
Troubleshooting section at end of manual.
Page 2SKU 95424, 95629
Contents
SPECIFICATIONS ............................................................................ 3
GENERAL SAFETY RULES ............................................................ 4
Specific Safety Rules .................................................................................. 6
UNPACKING ................................................................................... 11
ASSEMBLY INSTRUCTIONS ......................................................... 11
Attaching the Wheels .................................................................................11
Installing a Wire Spool ............................................................................... 13
Routing the Wire .........................................................................................14
Changing Wire Settings ............................................................................. 17
Attaching the Ground Cable with Clamp .................................................. 17
Attaching the Electrode Cable (Arc Welder Only) ....................................17
Setting Polarity for Welding Type .............................................................. 18
Installing a Gas Cylinder ............................................................................ 19
OPERATING INSTRUCTIONS ........................................................ 20
Before You Begin Welding .......................................................................... 20
Understanding Duty Cycle (Duration of Use)........................................... 20
Setting Up the Weld .................................................................................... 21
MIG Welding Set Up .................................................................................... 22
Arc (Stick) Welding Set Up (for Model 95424 Only) ................................. 22
MIG Weld Settings Chart ............................................................................ 23
Holding the Welding Torch/Electrode Holder (for all welding types) .... 24
When the Weld is Completed ..................................................................... 25
INSPECTION, MAINTENANCE, AND CLEANING ......................... 26
Nozzle Inspection, Cleaning, and Replacement ...................................... 26
Contact Tip Inspection, Cleaning, and Replacement .............................. 26
Replacing the Welding Torch Liner ...........................................................27
WARRANTY .................................................................................... 27
PARTS LISTS AND DIAGRAMS .................................................... 28
MIG/Arc Welder (95424) – Electrical Schematic ....................................... 34
MIG Dual Welder (95629) – Electrical Schematic ..................................... 35
TROUBLESHOOTING .................................................................... 37