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For technical questions, please call 1-800-444-3353;
Troubleshooting section at end of manual.
Page 25SKU 95424, 95629
If the electrode fuses to the workpiece, quickly twist to release it and lift it slightly
farther on your next attempt.
The Welding Wire/Electrode should be directed straight into the joint. This gives an
angle of 90 degrees (straight up and down) for groove (end to end) welds, and an
angle of 45 degrees for fillet (T-shaped) welds.
The end of the Torch/Holder should be tilted so that the
Welding Wire/Electrode is angled anywhere in between
straight on and 15 degrees in the direction of the weld.
The amount of tilt is called the “drag angle”.
(See Figure L.)
MIG welding only:
The Welding Wire should extend no more than 1/2” past
the Nozzle (1E) of the Welding Torch. This distance is
called “stickout”. (See Figure L.)
For a wider weld, draw the Welding Wire/Electrode back and forth across the joint
in a curve. This is called a “weave bead”. For arc (stick) welding, the weave
width must not be more than 2.5 times the electrode diameter.
Note: If too much current is drawn from the Welder, the internal Thermal Overload Protec-
tor will activate. The Overload Indicator Light (2C) will illuminate and the Welder will
automatically turn off. If this happens, turn the Power Switch to its “OFF” position
and wait 3 to 5 minutes for the unit to cool down.
After a few seconds, stop. Switch off the Welder, and check your progress. Compare
your weld’s appearance with the diagrams and descriptions shown in the included
“Weld Diagnosis” pamphlet. After making any necessary adjustments, continue the
weld while carefully following the DUTY CYCLE guidelines.
WHEN THE WELD IS COMPLETED
Lift the Welding Wire/Electrode completely away from any grounded object. Set the
face shield down. Then, turn the Power Switch (1C) to its “OFF” position.
Unplug the Power Cord (1A) from the electrical outlet. Then, make sure to set the
Welding Torch/Electrode Holder on a nonflammable, nonconductive surface.
A wire brush/hammer (not included) can now be used to clean up the weld.
CAUTION! The weld may still be quite hot, and sparks/chips may fly
when cleaning. Make sure to continue wearing ANSI-approved safety
impact eye goggles and other protective wear when cleaning a weld.
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FIGURE L
FIGURE L