Graco Inc. 224-094 Paint Sprayer User Manual


 
4 308-084
TABLE OF CONTENTS
Warnings
2
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terms
4
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
Typical
Installation
5.
. . . . . . . . . . . . . . . . . . . . . . . . . .
Warning
Signs
5.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ventilate
the Spray Booth
6.
. . . . . . . . . . . . . . . . . . . .
Install
the Gun Controls and Display Module
6.
. . . .
Install
the Gun Mounting Bracket
6.
. . . . . . . . . . . . . .
Install
the Gun and Manifold
6.
. . . . . . . . . . . . . . . . . .
Connect
the Air
, Fluid, and Fiber Optic Lines
6.
. . . .
Check
the Electrical Grounding
8.
. . . . . . . . . . . . . . .
Install
the Fabric Cover
8.
. . . . . . . . . . . . . . . . . . . . . .
Operation
Operating
Checklist
9.
. . . . . . . . . . . . . . . . . . . . . . . . .
Selecting
a Fluid Nozzle and Air Cap
9.
. . . . . . . . . .
Gun
Functions
9.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activating
the Fluid T
rigger Only
9.
. . . . . . . . . . . . . .
Adjusting
the Spray Pattern
9.
. . . . . . . . . . . . . . . . . .
Adjusting
the T
urbine Air Pressure
10.
. . . . . . . . . . .
Activating
the V
oltage Select (KV HI/LO)
10.
. . . . . .
Maintenance
Daily
Care and Cleaning
10.
. . . . . . . . . . . . . . . . . . . .
Clean
the Air Cap and Fluid Nozzle
11.
. . . . . . . . . . .
Check
for Fluid Leakage
12.
. . . . . . . . . . . . . . . . . . . .
Troubleshooting
Spray
Pattern T
roubleshooting Chart
13.
. . . . . . . . .
Gun
Operation T
roubleshooting Chart
14.
. . . . . . . .
Electrical T
roubleshooting Chart
15.
. . . . . . . . . . . . .
Electrical Tests
T
est Gun Resistance
16.
. . . . . . . . . . . . . . . . . . . . . . .
Test
Power Supply Resistance
16.
. . . . . . . . . . . . . . .
Test
Resistor Stud Resistance
17.
. . . . . . . . . . . . . . .
Service
Flush
the Gun and Relieve Pressure
18.
. . . . . . . . .
Remove
Gun from Manifold & Mounting Bracket
18
Air Cap/Nozzle/Resistor Stud Replacement
19.
. . . .
Electrode
Replacement
20.
. . . . . . . . . . . . . . . . . . . . .
Barrel
Removal
21.
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Barrel
Installation
22.
. . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid
Packing Rod Removal and Repair
23.
. . . . . . .
Power
Supply Removal and Replacement
25.
. . . . .
Power
Supply Adjustment
25.
. . . . . . . . . . . . . . . . . . .
Turbine
Alternator Removal and Replacement
25.
.
Service
Notes
26.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gun
Parts Drawing
28.
. . . . . . . . . . . . . . . . . . . . . . . . . .
Gun
Parts List
29.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold
Parts Drawing & List
30.
. . . . . . . . . . . . . . . .
PRO
4600HC Conversion Kit
31.
. . . . . . . . . . . . . . . . .
Accessories 32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical
Data
35.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Back
Cover
.
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco
Phone Numbers
Back Cover
.
. . . . . . . . . . . . . .
TERMS
WARNING: Alerts
user to avoid or correct conditions that
could
cause bodily harm.
CAUTION: Alerts
user to avoid or correct conditions that
could cause damage to or destruction of
equipment.
NOTE: Identifies essential procedures or helpful
information.