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RW30 USER MANUAL - 3
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic
Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an
authorized and certied dealer. Please read the following warning.
SAFETY SYMBOLS ................................................................................................................................................................................5
LOCAL SAFETY REGULATIONS ...........................................................................................................................................................5
SAFETY PRECAUTIONS ........................................................................................................................................................................6
OPERATION .......................................................................................................................................................................................... 11
OVERVIEW ........................................................................................................................................................................................ 11
PREPARING THE RW30 FOR OPERATION .................................................................................................................................... 11
CLAW VERSION ............................................................................................................................................................................... 11
CLAMP VERSION .............................................................................................................................................................................12
CONNECTING THE WIRE FEED/WELDING TIP TO THE RW30 ....................................................................................................13
SETTING THE STICK OUT ...............................................................................................................................................................13
OPERATING THE RW30 & THE CHARLIE CONTROL UNIT ...........................................................................................................14
INFORMATION ON DATA TRACKING ..............................................................................................................................................16
MANUAL DATA ENTRY .....................................................................................................................................................................16
AUTOMATIC DATA ENTRY ...............................................................................................................................................................16
OPERATOR DIALOGUE ...................................................................................................................................................................17
STOP AND RESTART OF WELDING CYCLE ...................................................................................................................................20
ERROR MESSAGES .........................................................................................................................................................................20
EQUIPMENT MAINTENANCE & CARE ................................................................................................................................................22
TROUBLESHOOTING ..........................................................................................................................................................................22
SPECIFICATIONS .................................................................................................................................................................................24
RW30 HEATER .....................................................................................................................................................................................25
ACCESSORIES.....................................................................................................................................................................................26
SPARE PARTS ......................................................................................................................................................................................27
RW30110 / RW30112 PARTS LIST & ILLUSTRATION .........................................................................................................................29
RW30120 PARTS LIST & ILLUSTRATION ...........................................................................................................................................30
RW30110 / RW30112 / RW30120 LEFT SIDE ILLUSTRATION ............................................................................................................31
RW30110 / RW30112 / RW30120 RIGHT SIDE ILLUSTRATION .........................................................................................................32
RW30110 / REW30112 / RW30120 MOTOR BOARD ILLUSTRATION ................................................................................................33
RW30110 / RW30112 / RW30120 SUPPORT PLATFORM ILLUSTRATION ........................................................................................34
RW30110 / RW30112 / RW30120 SUPPORT ASSEMBLY ...................................................................................................................35
CLAMP ASSEMBLIES ...........................................................................................................................................................................36
TORCH SUPPORT................................................................................................................................................................................37
TORCH SUPPORT (PULL GUN) ..........................................................................................................................................................38
WARRANTY ..........................................................................................................................................................................................39
TABLE OF CONTENTS