Southbend SB1029 Grinder User Manual


 
Table of Contents
INTRODUCTION ...............................................................2
About This Machine .............................................2
Capabilities .........................................................2
Features ..............................................................2
Identification ........................................................ 3
Machine Specifications ........................................4
SAFETY ................................................................................6
Understanding Risks of Machinery ....................6
Basic Machine Safety ..........................................6
Additional Surface Grinder Safety .....................8
PREPARATION .................................................................9
Preparation Overview ..........................................9
Things You'll Need ...............................................9
Power Supply Requirements .............................10
Availability ........................................................10
Full-Load Current Rating ..................................10
Circuit Information ............................................10
Circuit Requirements for 220V ...........................10
Circuit Requirements for 440V ...........................10
Grounding Requirements ...................................11
Extension Cords ................................................11
Unpacking ..........................................................12
Inventory ............................................................12
Cleaning & Protecting .......................................13
Location ..............................................................14
Lifting & Moving ................................................15
Leveling & Mounting .........................................15
Leveling ............................................................15
Bolting to Concrete Floors ..................................16
Assembly ............................................................16
Power Connection ..............................................18
Initial Lubrication .............................................18
Inspections & Adjustments ................................18
Test Run .............................................................19
OP E RATION ....................................................................20
Operation Overview ...........................................20
Controls ..............................................................21
Wheel Selection ..................................................22
Abrasive Type ....................................................22
Grit Size ............................................................22
Grade ................................................................ 22
Wheel Inspection ................................................23
Ring Test ............................................................23
Removing & Installing Grinding Wheels .........24
Removing & Installing Wheel & Hub ...............26
Wheel Dressing ..................................................28
Wheel Balancing ................................................29
Magnetic Chuck .................................................31
Dust Port Positioning ........................................31
Setup for a Typical Grinding Operation ...........31
Grinder Operation .............................................31
Using the Surface Grinder ................................32
Grinding Tips ...................................................32
MAINTENANCE .............................................................33
Maintenance Schedule .......................................33
Basic Lubrication ...............................................33
Changing Oil & Adjusting Oil Flow ..................34
Removing Table Backlash .................................35
TROUBLESHOOTING .................................................36
SERVICE...........................................................................38
Machine Storage ................................................38
ELECTRICAL ...................................................................39
Electrical Safety Instructions ...........................39
Rewiring for 440V ..............................................40
Hardwiring to Power Source ..............................40
220V Electrical Components .............................42
220V Electrical Box ...........................................43
440V Electrical Components .............................44
Electrical Box .....................................................45
PARTS................................................................................46
Column ...............................................................46
Elevation Control ...............................................47
Table ...................................................................48
Base ....................................................................49
Saddle .................................................................50
Main Assembly List ...........................................51
Tools ....................................................................52
Electrical ............................................................53
Machine Labels ..................................................54
Machine Labels List ..........................................55
WARRANTY & RETURNS ..........................................57