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MAINTENANCE
D-4D-4
POWER MIG 200
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GUN HANDLE DISASSEMBLY
The internal parts of the gun handle may be
inspected or serviced if necessary.
The gun handle consists of two halves that are
held together with a collar on each end. To open
up the handle, turn the collars approximately 60
degrees counterclockwise (the same direction
as removing a right hand thread) until the collar
reaches a stop. Then pull the collar off the gun
handle. If the collars are difficult to turn, position
the gun handle against a corner, place a screw-
driver against the tab on the collar and give the
screwdriver a sharp blow to turn the collar past
an internal locking rib.
Counterclockwise
➣
English Metric
Description Part No. Size Size
CABLE LINER
For 15' (4.5 m) or M16087-2 .025 – .030" 0.6 – 0.8 mm
shorter Cable M16087-1 .035 – .045" 0.9 – 1.2 mm
M17714-1 3/64" 1.2 mm
(Alum. wire) (Alum. wire)
CONTACT TIPS
Standard Duty S19391-6 .025" 0.6 mm
S19391-7 .030" 0.8 mm
S19391-1 * .035" 0.9 mm
S19391-2 .045" 1.2 mm
Heavy Duty S19392-1 .035" 0.9 mm
S19292-2 .045" 1.2 mm
Tapered S19393-5 .025" 0.6 mm
S19393-6 .030" 0.8 mm
S19393-1 .035" 0.9 mm
S19393-2 .045" 1.2 mm
Tab (For Aluminum) S18697-46 3/64" 1.2 mm
(Alum. Wire) (Alum. Wire)
GAS NOZZLES
Fixed (Flush) M16081-1 3/8" 9.5 mm
M16081-2 * 1/2" 12.7 mm
M16081-3 5/8" 15.9 mm
Fixed (Recessed) M16080-1 3/8" 9.5 mm
M16080-2 1/2" 12.7 mm
M16080-3 5/8" 15.9 mm
Requires: Gas
Diffuser As'bly S19418-3 * .025 – .045" 0.6 – 1.2 mm
Adjustable Slip-On M16093-2 1/2" 12.7 mm
M16093-1 5/8" 15.9 mm
Requires:
Nozzle Insulator S19417-1
As’bly
Requires:
Gas Diffuser S19418-2 .025 – .030" 0.6 – 0.8 mm
As’bly S19418-1 .035 – .045" 0.9 – 1.2 mm
Gasless Nozzle M16938 ∆
(For Innershield)
GUN TUBE ASSEMBLIES
Standard (60°) S18920 *
45° S19890
TABLE D.2
ACCESSORIES AND EXPENDABLE REPLACEMENT PARTS
FOR MAGNUM 250L GUN AND CABLE ASSEMBLIES
* Included with POWER MIG 200
∆ Requires S19418-1 Gas Diffuser Assembly.