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Power Feed Controls ..........................................50
Setting Power Feed Rate ....................................51
End Gears ...........................................................52
Standard End Gear Configuration ......................52
Alternate Configuration ..................................... 53
Configuring End Gears ......................................53
Threading ...........................................................54
Headstock Threading Controls ........................... 54
Apron Threading Controls..................................55
Thread Dial ....................................................... 55
Thread Dial Chart .............................................56
Chip Drawer .......................................................57
Coolant System ..................................................58
ACCESSORIES ...................................................59
MAINTENANCE ...................................................62
Maintenance Schedule .......................................62
Cleaning & Protecting .......................................62
Maintenance Chart ............................................63
Lubrication ......................................................... 64
Headstock .........................................................64
Quick-Change Gearbox ......................................66
Apron ................................................................ 67
One-Shot Oiler ..................................................68
Longitudinal Leadscrew .....................................68
Ball Oilers & Oil Cup .........................................69
End Gears .........................................................70
Coolant System Service .....................................71
Hazards.............................................................71
Adding Fluid .....................................................72
Changing Coolant .............................................. 72
Machine Storage ................................................73
SERVICE ..............................................................74
Backlash Adjustment ........................................74
Compound Rest .................................................74
Cross Slide ........................................................74
Leadscrew End Play Adjustment ......................75
Gib Adjustment ..................................................75
Half Nut Adjustment .........................................77
V-Belts ................................................................ 77
Brake & Switch ..................................................78
Leadscrew Shear Pin Replacement ..................79
Gap Insert Removal & Installation ..................81
Gap Removal ..................................................... 82
Gap Installation ................................................82
TROUBLESHOOTING ......................................... 83
ELECTRICAL ........................................................86
Electrical Safety Instructions ...........................86
Machine Electrical Overview ............................87
Electrical Component Location Index ...............88
Electrical Cabinet Overview .............................89
RPM Display Cabinet Overview .......................90
RPM Display Cabinet Wiring Diagram (RPM &
RES) ....................................................................90
Upper Electrical Cabinet Wiring Diagram .......91
Inverter (N1) & Terminal Board (TB) Wiring ..92
Circuit Board (PCB) Wiring Diagram ..............93
Control Panel Overview.....................................94
Control Panel Wiring Diagram .........................94
Spindle Motor Wiring ........................................95
Coolant Pump Motor Wiring .............................95
Spindle Switch Wiring .......................................96
Oil Pump Motor & Pressure Sensor Wiring .....96
Additional Component Wiring ..........................97
Power Supply Connection (PS)..........................97
PARTS ..................................................................98
Headstock Cover ................................................98
Headstock Controls ............................................99
Headstock Internal Gears ...............................101
Headstock Transfer Gears ...............................103
Gearbox Gears ..................................................104
Gearbox Controls .............................................106
Apron Front View ............................................108
Apron Rear View ..............................................110
Compound Rest & Tool Post ............................111
Saddle Top View ..............................................112
Saddle Bottom View.........................................114
Micrometer Stop...............................................115
Dial Indicator ...................................................115
Bed & Shafts ....................................................116
End Gears .........................................................118
Motor ................................................................119
Stands & Panels ...............................................121
Headstock Lubrication System .......................123
Tailstock ...........................................................125
Steady Rest ......................................................127
Follow Rest .......................................................127
Electrical Cabinets & Control Panel ...............128
Accessories .......................................................130
Front Machine Labels ......................................131
Rear & Side Machine Labels ...........................132
WARRANTY .......................................................133