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Table of Contents
SECTION 5: ACCESSORIES ......................... 35
Available Tooling ......................................... 36
SECTION 6: MAINTENANCE .........................
37
Schedule ...................................................... 37
Cleaning & Protecting ..................................
37
Lubrication ................................................... 38
Hydraulic System .........................................
40
Beam Alignment ..........................................
42
SECTION 7: SERVICE ...................................
43
Troubleshooting ........................................... 43
Flat Stock Shearing Dies .............................
45
Angle Iron Shearing Dies .............................
46
Bar Stock Shearing Dies .............................
47
Shearing Table Alignment ...........................
49
Limit Rings ...................................................
50
Hydraulic Fluid Pressure ..............................
50
Electrical Panel Wiring .................................
51
Control Panel Wiring .................................... 52
Electrical Panel Wiring Diagram ..................
53
Control Panel Wiring Diagram ..................... 54
Electrical Components Wiring Diagram .......
55
Motor Wiring Diagram ..................................
56
Hydraulic System Overview .........................
57
SECTION 8:
PARTS ....................................... 58
Upper Front-Half ..........................................
58
Upper Rear-Half ...........................................
61
Cabinet ......................................................... 64
Notching Station ..........................................
67
Punching Station ..........................................
68
Extension Bar & Tools .................................
69
Label Placement ..........................................
70
WARRANTY AND RETURNS ........................
73
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info ...................................................
2
Functional Overview ......................................
2
Identification ................................................... 3
G0646 Machine Data Sheet ..........................
4
G0647 Machine Data Sheet ..........................
6
SECTION 1: SAFETY .......................................
8
Safety Instructions for Machinery ..................
8
Additional Safety
Instructions
for Ironworkers ............................................. 10
Additional Safety
Instructions
for Hydraulics ............................................... 11
SECTION 2: CIRCUIT REQUIREMENTS ......
12
220/440V Operation .....................................
12
440V Conversion .........................................
13
SECTION 3: SETUP .......................................
14
Setup Safety ................................................
14
Items Needed for Setup ............................... 14
Unpacking .................................................... 14
Inventory ...................................................... 15
Clean Up ......................................................
15
Site Considerations ......................................
16
Moving & Placing Base Unit ........................
16
Mounting to Shop Floor ...............................
17
Test Run ......................................................
18
Recommended Adjustments ........................
19
SECTION 4: OPERATIONS ...........................
20
Operation Safety ..........................................
20
Basic Controls ..............................................
20
Operation Tips ............................................. 21
Punching ...................................................... 21
Notching ....................................................... 25
Flat Stock Shearing .....................................
28
Bar Stock Shearing ......................................
30
Extension Bar ..............................................
31
Angle Iron Shearing .....................................
31
Adjusting Stroke Length ...............................
33
Beam Lubrication .........................................
34