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TABLE OF CONTENTS
Page
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Installation.......................................................................................................................Section A
Technical Specifications................................................................................................A-1
Safety Precautions........................................................................................................A-2
Welding Voltage, Mechanical Hazards .........................................................................A-2
Location and Mounting..................................................................................................A-2
High Frequency Protection............................................................................................A-2
Auxiliary Equipment Input Power Connection...............................................................A-2
Interfacing to the MAXsa™ 10 CONTROLLER......................................................A-3 thru A-4
Controlling Non-Lincoln auxillary Equipment...................................................A-5 thru A-6
Shutdown and Stop Inputs............................................................................................A-7
Connection Diagram.............................................................................................................A-8
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Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Design Features...................................................................................................................B-1
Definitions of Welding Modes........................................................................................B-1
Common Welding Abbreviations...................................................................................B-1
Product Description.......................................................................................................B-2
Recommended Processes and Equipment...................................................................B-2
Locating Front Panel Controls and Input, Output Connections.....................................B-3
Case Front Controls and Description
Power-Up Sequence.....................................................................................................B-4
Inch Wire Feed Speed Settings ....................................................................................B-4
Changing Weld Modes..................................................................................................B-5
Frequency/Balance Control...........................................................................................B-5
Weld Mode Searching...................................................................................................B-6
Multiple Arc operation ...................................................................................................B-6
Weld Sequence.............................................................................................................B-7
Start Options .............................................................................................................B-7
End Options ..............................................................................................................B-8
Restrike Timer...........................................................................................................B-8
Setup Menu Features....................................................................................................B-9
Parameter List ..............................................................................................B-10, B-14
Lockout/Security.....................................................................................................B-14
Making a Weld .......................................................................................................B-15
Memory Panel Options...........................................................................................B-16
Saving a Procedure to a Memory Location............................................................B-17
Limit Setting ...........................................................................................................B-18
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Accessories .....................................................................................................Section C
General Options / Accessories..............................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine..................................................................................................................D-1
Periodic..................................................................................................................D-1
Calibration Specification........................................................................................D-1
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Troubleshooting..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-7
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Diagrams ..........................................................................................................Section F
Wiring Diagram ......................................................................................................F-1
Dimension Print......................................................................................................F-2
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Parts Lists...............................................................................................................P-616
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