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A-10
INSTALLATION
SYNERGIC 7 & 7H
A-10
4) Connect the remaining end of the control cable
with the 8-socket cable plug to the mating recepta-
cle on the Synergic 7.
5) Install the input cable under the wire reel mounting
stand strain relief clamp. Remove the screws hold-
ing the clamp to the base of the wire reel mounting
assembly, put the input cable assembly under the
clamp and reinstall the screws.
Work Cable
Connect a work lead of sufficient size and length (per
the following table) between the proper output terminal
on the power source and the work. Be sure the con-
nection to the work makes tight metal-to-metal electri-
cal contact.
* For pulse welding applications, the next larger cable
size is recommended.
OPTIONAL FEATURES
INSTALLATION
K178-1 Mounting Platform - Synergic 7 Models on
Synergic Power Sources (Requires a K303, K376,
K377, K378 or K445 Wire Reel Assembly) This is a
turntable type platform for mounting the Synergic 7 on
the top of Synergic power sources. Bolt the platform to
the lift bail per instructions (M16260) supplied with the
platform.
K162-H Spindle for Mounting Readi-Reels and 2" (51
mm) I.D. Spools (60 lb/27 kg Capacity) (For use with
K303 and K376 Wire Reel Stand) To mount the 2" spin-
dle kit for Readi-Reels and 10 through 60 pound
spools, remove the shaft for the standard 50-60 pound
wire coils from the mounting framework. Install the
spindle per the instructions shipped with the kit.
When used with Readi-Reels, a Readi-Reel Adapter is
required.
For 8" O.D. (200 mm) spools, a K468 Spindle Adapter
is available.
K163 Undercarriage (Requires K303, K376, K377, or
K378) The undercarriage includes casters, wheels, a
handle and related hardware. Casters are mounted at
the front and the wheels to the rear of the platform.
The handle is bolted to the front of the platform so the
Synergic 7 can be tilted back and wheeled like a two-
wheel truck. Instruction sheet M13424 for assembly
installing the K303, K376, K377, or K378 wire stand is
provided with the undercarriage.
K683-1 - Dual Procedure Switch Dual Procedure
Switch mounts to gun with appropriate bracket, provid-
ed, per the installation instructions included with the
kit. 3-pin switch cord plug connects to 3-pin remote
receptacle on the front panel of the Synergic 7 Wire
Feed Unit.
K1449-1 - Dual Procedure Remote Control Provides
remote rotating knob encoder control of Wire Feed
Speed and Volts/Trim, along with a dual procedure
selector switch, which disables comparable front panel
controls when the remote control is connected.
The 4-pin plug of the remote control connects to the
mating receptacle on the bottom of the Synergic 7
Control box.
K590-4 - Water Connection Kit Install per the instruc-
tions shipped with the kit.
K648, K649, K651 or K642 Input Cable Assembly
See Electrical Installation section for instructions
K675, K676 or K677 Input Cable Assembly (Gas)
See Electrical Installation and Shielding Gas
Connections sections for instructions.
K640, K641 or K650 Input Cable Assembly (Water &
Gas) See Electrical Installation, Water Connections
and Shielding gas connections sections for instruc-
tions.
K376 50-60 Lb. Wire Reel Mounting Stand (without
dust shield) and
K303 50-60 Lb. Wire Reel Mounting Stand (with dust
shield) The assembly includes a framework to which is
attached the 50-60 lb. wire reel, a mounting spindle, a
lift bail, and a cable clamp for fastening the input cable
assembly. It is easily mounted to the basic wire feed
unit by three bolts. The reel mounting spindle is the
pull knob type with a built-in brake.
The brake pad is adjustable for proper braking at low
or high wire feed speeds.
Copper Work Cable Size, AWG *
Up to 100 ft Length (30m)
Current
60% Duty
Cycle
300 Amps
400 Amps
500 Amps
00 (67 mm
2
)
000 (85 mm
2
)
000 (85 mm
2
)