Lincoln Electric IM557 Welding System User Manual


 
C-1
ACCESSORIES
C-1
17 ft. (5 m), 25 ft. (7.6 m), 33 ft. (10 m) and 50 ft. (15
m).
K648 - (Used with Power Wave 450) Consists of an 8-
conductor control cable with a 14-pin plug and a 4/0
(107 mm
2
) electrode cable with stud terminal. It is rated
at 500 amps, 60% duty cycle and is available in lengths
of 7 ft (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m) and
50 ft (15 m).
K676 - (Used with Power Wave 450) Similar to K648
but includes a gas hose with a 5/8-18 male fitting for
the Synergic 7 inlet. It is rated at 500 amps, 60% duty
cycle and is available in lengths of 7 ft. (2 m), 25 ft. (7.6
m) and 50 ft. (15 m).
K640 - (Used with Power Wave 450 and Synergic 7/7H
with water quick-connection) Similar to K648 but
includes a gas hose with a 5/8-18 male fitting for the
Synergic 7 inlet and water hoses with quick-connect
male fittings to connect between the water cooler and
Synergic 7 water connections. It is rated at 500 amps,
60% duty cycle and is available in lengths of 7 ft. (2 m),
25 ft. (7.6 m) and 50 ft. (15 m).
K651 - (Used with Power Wave 350) Consists of an 8-
conductor control cable with a 14-pin plug and 2/0 (67
mm2) electrode cable with Twist-Mate™ connector. It
is rated at 350 amps, 60% duty cycle and is available in
lengths of 7 ft. (2 m), 17 ft. (5 m), 33 ft. (10 m), and 50
ft. (15 m).
K677-7 - (Used with Power Wave 350) Similar to K651
but includes a gas hose with a 5/8-18 male fitting for
the Synergic 7 inlet. It is rated at 350 amps, 60% duty
cycle and is available in 7 ft. (2 m) length.
K650 - (Used with Power Wave 350 and Synergic 7/7H
with water quick connection) Similar to K651 but
includes a gas hose with a 5/8-18 male fitting for the
Synergic 7 inlet and water hoses with quick-connect
male fittings to connect between the water cooler and
the Synergic 7 water connections. It is rated at 350
amps, 60% duty cycle and is available in lengths of 7 ft.
(2 m), 17 ft. (5 m), 33 ft. (10 m) and 50 ft. (15 m).
K642 (Control Cable Only) - Consists of an 8 conduc-
tor control cable with a 14-pin control cable plug, with-
out electrode cable, and is available in lengths of 7 ft (2
m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m) and 50 ft (15
m).
K643 (Control Cable Extension) - Consists of an 8
conductor control cable with 14-pin connectors on
each end for extending the control cable between the
power source and the control cables. Available in
lengths of 17 ft (5 m), 25 ft (8 m), 33 ft (10 m) and 50 ft
(15 m).
OPTIONAL FEATURES
DRIVE ROLL AND GUIDE TUBE KITS:
Steel Wire Sizes: 4-Roll
* .068 - 3/32” (1.7 - 2.4mm) Cored KS655-3/32
* 1/16” (1.6mm) Cored or Solid KS655-1/16
.045 - .052” (1.2 - 1.4mm) Solid KS655-052S
.045 - .052” (1.2 - 1.4mm) Cored KS655-052C
.035” (0.9-1.0mm) Cored KS655-035C
.035” (0.9-1.0mm) Solid KS655-035S
.030” (0.8mm) Solid KS655-030S
.023” (0.6mm) Solid KS655-025S
Aluminum Wire Sizes:
1/16” (1.6mm) KS656-1/16A
KS647-1/16A**
3/64” (1.2mm) KS656-3/64A
KS647-3/64A**
.040” (1.0mm) KS647-040A**
.035” (0.9mm) KS656-035A
Drive rolls for only cored electrode sizes are stencilled
with a “C” suffix to the wire sizes.
Drive rolls for only solid electrode sizes are stencilled
with an “S” suffix to the wire sizes.
Drive rolls for aluminum wire sizes are stencilled with an
“A” suffix to the wire sizes.
* Not for Synergic 7H model.
** For use with Binzel European guns. Installation
instructions are included with these kits.
INPUT CABLE ASSEMBLIES:
K649 - (Used with Power Wave 450/500) Consists of an
8-conductor control cable with a 14-pin control cable plug
and a 4/0 (107mm
2
) electrode cable with Twist-Mate™
connector. It is rated at 500 amps, 60% duty cycle and is
available in lengths of 7 ft (2 m), 17 ft (5 m), 25 ft (7.6 m),
33 ft (10 m) and 50 ft (15 m).
K675 - (Used with Power Wave 450/500) Similar to K649
but includes a gas hose with a 5/8-18 male fitting for the
Synergic 7 inlet. It is rated at 500 amps, 60% duty cycle
and is available in lengths of 7 ft. ( 2 m), 25 ft. (7.6 m)
and 50 ft. (15 m).
K641- (Used with Power Wave 450/500 and Synergic
7/7H with water quick connection) Similar to K649 but
includes a gas hose with a 5/8-18 male fitting for the
Synergic 7 inlet and water hoses with quick-connect male
fittings to connect between the water cooler and the
Synergic 7 water connections. It is rated at 500 amps,
60% duty cycle and is available in lengths of 7 ft. (2 m),
SYNERGIC 7 & 7H