Diamond CC1800 Welder User Manual


 
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Table of Contents
Safety Precautions ....................................................... 1
Safety Alerts ............................................................ 1
Proposition 65 .......................................................... 1
Spark Arrester Requirement ..................................... 1
Respiratory Hazards ................................................ 1
General Safety ......................................................... 2
Battery and Electrical Safety .................................... 2
Blade Safety ............................................................ 3
Blade Guard Safety.................................................. 3
Fuel Safety .............................................................. 3
Engine/Motor Safety ................................................ 3
Cutting Safety .......................................................... 4
Hydraulic Safety ....................................................... 4
Belt Safety ............................................................... 4
Transporting Safety.................................................. 4
Lifting Safety ............................................................ 5
Introducing the CC1800XL ........................................... 7
Components ............................................................ 7
Controls ................................................................... 8
Dimensions .............................................................. 9
Specifications .........................................................10
Operating the CC1800XL ............................................11
Handlebars .............................................................11
Adjusting the Handlebars ....................................11
Front Pointer ...........................................................11
Adjusting the Front Pointer ..................................11
Battery (Gas Model) ................................................12
Master Disconnect ..............................................12
Diamond Blades .....................................................12
Inspecting the Blade ...........................................12
Blade Speed .......................................................12
Wrench ...............................................................12
Installing the Blade .............................................13
Removing the Blade ...........................................14
Blade Guard ...........................................................14
Installing the Blade Guard ...................................14
Removing the Blade Guard .................................15
Flange Guard ..........................................................15
Installing the Flange Guard .................................15
Removing the Flange Guard ...............................15
Water System .........................................................15
Water Valve and Supply Hose(s) ........................15
Moving the Water Valve ......................................15
Water Pump .......................................................16
Water Tank .........................................................16
Handwheel..............................................................16
Raising the Saw ..................................................16
Lowering the Saw ...............................................16
Speed Control Lever ...............................................16
Forward Control ..................................................16
Reverse Control ..................................................16
Neutral Control ...................................................16
Transmission Lever .................................................16
Engaging the Transmission .................................17
Disengaging the Transmission ............................17
Fuel System (Gas Model)........................................17
Fueling the Saw ..................................................17
Fuel Shutoff Valve ..............................................17
Storage...............................................................17
Engine/Motor ..........................................................17
Engine Governor (Gas Model) ............................17
Tasks Prior to Starting the Engine/Motor .............18
Starting the Engine/Motor ...................................18
Stopping the Engine/Motor ..................................18
Concrete Cutting .....................................................19
Helpful Hints Prior to Cutting ...............................19
Tasks Prior to Cutting .........................................19
Making a Cut ......................................................19
Continuing a Partial-Cut ......................................19
Finishing a Cut....................................................19
Brake ......................................................................20
Weight Bars ............................................................20
Maintaining the CC1800XL..........................................21
Maintenance Overview............................................21
Daily/Regularly ...................................................21
125 Hours ...........................................................21
Annually .............................................................21
Handlebars .............................................................21
Part Lubrication.......................................................21
Blade Shaft .........................................................21
Axle ....................................................................21
Drive Shaft..........................................................21
Adjustment Shaft ................................................21
Hydraulic Motor ..................................................22
Inner Blade Flange..................................................22
Installing the Inner Blade Flange .........................22
Removing the Inner Blade Flange .......................22
Wheels ...................................................................22
Front Wheels ......................................................22
Rear Wheels .......................................................22
Battery (Gas Model) ................................................23
Battery Type .......................................................23
Servicing the Battery ...........................................23
Electrical System ....................................................23
Hydraulic Ball Valve (Hydraulic Model) ....................24
Disconnecting the Hydraulic Ball Valve ...............24
Connecting the Hydraulic Ball Valve....................24
Speed Control Lever ...............................................24
Adjusting the Speed Control Lever ......................24
Transmission ..........................................................25
Adding Transmission Oil .....................................25
Adjusting the Drive Wheels .................................25
Adjusting the Rear Drive Chain ...........................25
Belts .......................................................................25