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DIODE CONTROL RECTIFIER AND
POWER BOARD
The Power Board receives approximately 40 VDC from
the Diode Control Rectifier. In turn, the Power Board
supplies a variety of regulated DC voltages to the Weld
Control Board, which it uses to power its many circuits
and communication functions. The Power Board also
supplies +20 VDC to the Chopper Assembly.
THEORY OF OPERATION
E-5 E-5
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POWER MIG 350MP
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
FIGURE E.5 – DIODE CONTROL RECTIFIER AND POWER BOARD
IGBT
+
LINE
SWITCH
RECONNECT
PANEL
MAIN
TRANSFORMER
RELAY
SPOOL
GUN
BOARD
FEEDER
BOARD
MSP
BOARD
ENCODER
BOARD
DISPLAY
BOARD
RS232
CONNECTOR
WELD CONTROL BOARD
SPOOL GUN
PUSH-PULL
SWITCH
WIRE DRIVE
MOTOR
OUTPUT
RECTIFIER
CHOPPER
ASSEMBLY
OUTPUT
CHOKE
CURRENT
TRANSDUCER
GUN
POS
OUTPUT
TERMINAL
NEG
OUTPUT
TERMINAL
POWER
BOARD
DIODE CONTROL
RECTIFIER
FAN
MOTOR
FOOT AMPTROL OR REMOTE (6-PIN AMPHENOL)
SPOOL GUN OR PUSH-PULL GUN (7-PIN AMPHENOL)
GAS
SOLENOID
SEC
THERMOSTATS
_
+
115
VAC
30
VAC
60
VAC
80
VAC
40 VDC
40
VDC
40 VDC
24 VDC
20 VDC
PWM
SIGNALS
+15/-15/+5 VDC
SHIELDED
CABLE
GUN TRIGGER AND THUMB SWITCH
SHIELDED CABLE AND SPI COMMUNICATIONS
ARCLINK
+5 VDC
CURRENT
FEEDBACK
VOLTAGE
FEEDBACK
FROM WELD
CONTROL BOARD
TO FAN RELAY
IGBT
DRIVE
T
A
C
H
CHOPPER
(Below code 10900)
Mechanical Encoders
(Above code 10900)
GAS
SOLENOID
115 VAC AUX.
RECEPTACLE