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TROUBLESHOOTING & REPAIR
F-42 F-42
SA-250
GENERATOR FRAME REMOVAL
AND REPLACEMENT (continued)
FIGURE F.19 – FUEL TANK / OUTPUT CABLE REMOVAL
FUEL
BOWL
REED SWITCH
ASSEMBLY
COPPER
STRAP
POSITIVE CABLE
FUEL LINE
FUEL TANK
RETURN LINE
FUEL TANK
MOUNTING
HARDWARE
CABLE
RETAINER
PROCEDURE
1. Turn the engine OFF.
2. Perform the
Alternator Rotor Removal
procedure.
3. Perform the
Alternator Stator Removal
procedure.
See Figure F.19 for steps 4 - 10.
4. Turn off the fuel at the fuel bowl and remove
the fuel line. Plug the line to prevent spillage.
5. Remove the fuel return line from the top of the
fuel tank.
6. With the 9/16" wrench, remove the four nuts,
bolts, and washers that mount the fuel tank to
the rails.
7. Slightly lift the fuel tank and remove the
cable retainer. You will need a large screw
driver to pry the retainer from the rail.
8. Carefully remove the fuel tank.
NOTE: At reassembly, the fuel line may have to
be purged. See the
Maintenance
section.
9. With the 3/4" wrench, remove the copper
strap/reed switch assembly from the nega-
tive output terminal. Clear the strap.
10. With the 3/4" wrench, remove the cable from
the positive output terminal.