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Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Basic Controls ................................................ 4
Grinding Wheel & Coolant Controls ............................4
Power Feed Controls ..................................................5
Handwheels .................................................................5
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Surface Grinders ........ 10
SECTION 2: POWER SUPPLY ...................... 11
Availability .................................................................11
Full-Load Current Rating ...........................................11
Circuit Requirements for 220V ..................................11
Grounding Instructions ..............................................12
Extension Cords ........................................................12
SECTION 3: SETUP ....................................... 13
Unpacking .................................................... 13
Needed for Setup ......................................... 13
Inventory ...................................................... 14
Cleanup ........................................................ 15
Site Considerations ...................................... 16
Lifting & Placing ........................................... 17
Assembly ..................................................... 18
Power Connection........................................ 21
Test Run ...................................................... 22
SECTION 4: OPERATIONS ........................... 24
Operation Overview ..................................... 24
Wheel Selection ........................................... 25
Abrasive Type ...........................................................25
Grit Size ....................................................................25
Grade ........................................................................25
Bond Type .................................................................25
Wheel Inspection ......................................... 26
Ring Test...................................................... 26
Wheel Balancing .......................................... 27
Mounting/Removing Wheel .......................... 28
Mounting Wheel ........................................................28
Removing Wheel .......................................................30
Wheel Dressing............................................ 30
Power Feeds ................................................ 31
SECTION 5: ACCESSORIES ......................... 33
SECTION 6: MAINTENANCE ......................... 34
Schedule ...................................................... 34
Cleaning & Protecting .................................. 34
Lubrication ................................................... 35
One-Shot Oiler ..........................................................35
Oil Sump ...................................................................35
Table Ball Bearing Strips ..........................................36
Coolant System............................................ 36
Hazards .....................................................................36
Check/Adding Coolant ..............................................37
Changing Coolant .....................................................37
Wheel Storage ............................................. 37
SECTION 7: SERVICE ................................... 38
Troubleshooting ........................................... 38
SECTION 8: WIRING ...................................... 39
Wiring Safety Instructions ............................ 39
Wiring Overview ........................................... 40
Electrical Cabinet Wiring .............................. 41
Electrical Panel & Control Panel ............ 42
Control Panel Wiring .................................... 43
Power Feed Control Panel Wiring ............... 44
Power Feed Control Panel........................... 45
Motor Wiring Diagrams ................................ 46
SECTION 9: PARTS ....................................... 47
Base ............................................................. 47
Column ......................................................... 48
Motor & Downfeed System .......................... 50
Saddle .......................................................... 51
Table ............................................................ 52
Coolant System............................................ 53
Accessories .................................................. 54
Electrical Cabinet ......................................... 55
Main Control Panel ...................................... 56
Power Feed Control Box.............................. 57
Labels & Cosmetics ..................................... 58
WARRANTY & RETURNS ............................. 61