IBM EGX-600 Engraver User Manual


 
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Chapter 8 - Troubleshooting
8-1. Problems with Engraving
The cutting-in depth is not uniform (when using the nose unit).
Go to the [OTHERS] submenu and make sure [AUTO Z CONTROL] is set to [ON], and also make sure that the lock nut has
been loosened.
The cutter holder, tool securing screw, or collet is loose. Tighten sufficiently while using the included wrench to keep the spindle
immobile.
The retainer nut securing the nose cone in place is loose. Tighten the retainer nut.
The X- and Y-axis feed rate is too fast for the workpiece, or the spindle rotating speed is too slow. Try changing the cutting
parameters.
The cutter is worn. Try replacing the cutter.
If the cutting-in depth is set to an extremely shallow value, the effects of cutting waste may be large. Try using a cutter with a
narrow blade width, along with increasing the cutting-in depth. Alternatively, use an optional vacuum nose adapter for chip
cleaning.
The cutting-in depth is not uniform (when not using the nose unit).
If possible, perform engraving using a nose unit.
Obtaining a uniform cutting-in depth over a broad area without using a nose unit requires a considerable amount of preparation.
The first requirement is a workpiece that has a uniform thickness and is free from warping. The workpiece must also be loaded
horizontally, and this demands considerable precision. Thereafter, if the flatness and levelness of the table are a concern, carry
out surfacing.
The lock nut is loose. Tighten the lock nut securely. Be sure to go to the [OTHERS] submenu and set [AUTO Z CONTROL] to
[OFF].
The cutter holder, tool securing screw, or collet is loose. Tighten sufficiently while using the included wrench to keep the spindle
immobile.
The cutter leaves tracks at places where cutting-in starts or where lines change direction.
The spindle rotating speed is too fast with respect to the feed rate. Try reducing the spindle speed.
Go to the [OTHERS] submenu and try setting [ACCELERATION] to [0.05G].
The cutter is worn. Try replacing the cutter.
An engraved bottom surface is rough or burring remains.
The spindle rotating speed is too slow with respect to the feed rate. Try increasing the spindle speed or making the feed rate
slower.
Refasten the workpiece securely so that it does not come loose or slip.
Try performing cutting a second time to finish the bottom surface and remove any burring. Making the cutting-in depth about
0.02 to 0.05 mm (0.001 to 0.002 in.) deeper for the second pass may yield better results.
The cutter is worn. Try replacing the cutter.
Engraved lines are uneven or wavy.
The cutter holder, tool securing screw, or collet is loose, and the cutter is out of control. Tighten securely.
Refasten the workpiece securely so that it does not come loose or slip.
Check to make sure the spindle unit is not loose.