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63
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could result in per sonal
injury or death.
Disconnect gas piping from unit when l eak testi ng at
pressure greater than 1/2 psig. Pressures greater than
1/2 psig will cause gas valve damage resulting in
hazardous condition. If gas valve is subjected to
pressure greater than 1/2 psig, it must be replaced
before use. When pressure testing field--supplied gas
piping at pressures of 1/2 psig or less, a unit c onnected
to such piping must be isolated by manually closing
the gas valve.
!
WARNING
Return--Air Filters
Make sure correct filters are installed in unit (see
Appendix II -- Physical Data). Do not operate unit without
return--air filters.
Outdoor--Air Inlet Scr eens
Outdoor--air inlet scree n must be in place before operating
unit.
Compressor Mounting
Compressors are internally spring mounted. Do not loosen
or remove compressor hold down bolts.
Internal Wiring
Check all factory and field electrical connections for
tightness. Tighten as required.
Refrigerant Service Ports
Each unit system has two 1/4” SAE flare (with check
valve s) service ports: one on the suction line, and one on
the compressor discharge line. Be sure that caps on the
ports are tight.
Compressor Rotation
On 3--phase units with scroll compressors, it is important
to be certain com pressor is rotating in the proper
direction. To dete rmine whe ther or not compressor is
rotating in the proper direction:
1. Connect service gauges to suction and discharge
pressure fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge
pressure should rise, as is norm al on any start--up.
If the suction pressure does not drop and the discharge
pressure does not rise to normal levels:
1. Note that the evaporator fan is probably also rotating
in the wrong direction.
2. Turn off power to the unit and install lockout tag.
3. Reverse any two of the unit power leads.
4. Re--energize to the compressor. Check pressures.
The suction and discharge pressure levels should now
move to their normal start-- up levels.
NOTE: When the compressor is rotating in the wrong
direc tion, the unit will make an e levated level of noise
and will not provide cooling.
Cooling
Set space thermostat to OFF position. To start unit, turn on
main power supply. Set system selector switc h at COOL
position and fan switch at AUTO. position. Adjust
thermostat to a setting a pproximately 5_F(3_C) below
room temperature. Both compressors start on closure of
contactors.
Check unit charge. Refer to Refrigerant Charge section.
Reset thermostat at a position above room temperature.
Both compressors will shut off. Evaporator fan will shut
off immediately.
To shut off unit, set system selector switch at OFF
position. Resetting thermostat at a position above room
temperature shuts unit off temporarily until space
temperature exceeds thermostat setting.
Main Burners
Main burners ar e factory set and should require no
adjustment.
To check ignition of main burners and heating controls,
move the rmostat setpoint above room temperature and
verify that the burners light and evaporator fan is
energized. Check heating effect, then lower the thermostat
setting below the room temperature and verify that the
burners and evaporator fan turn off.
Refer to Table 11 for the correct orifice to use at high
altitudes.
Heating
1. Purge gas supply line of air by opening union ahead
of the gas valve. If gas odor is detected, tighten union
and wait 5 minutes before proceeding.
2. Turn on electrical supply and manual gas valve.
3. Set system switch selector at HEAT position and fan
switch at AUTO. or ON position. Set heating
temperature lever above room temperature.
4. The induced--draft mot or will start.
5. After a call for heating, the main burners should light
within 5 seconds. If the burner does not light, then
there is a 22--second del ay before another 5--second
try. If the burner still does not light, the time delay is
repea ted. If the burner does not light within 15
minutes, there is a lockout. To reset the control, break
the 24 v power to W1.
6. The evaporator--fan motor will turn on 45 seconds
afte r burner ignition.
7. The evaporator--fan motor will turn off in 45 seconds
after the thermostat temperature is satisfied.
8. Adjust airflow to obtain a temperature rise within the
range specified on the unit nameplate.
580J