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Table of Contents
INTRODUCTION .................................................... 3
About These Machines.........................................3
Foreword ............................................................. 3
Capabilities .........................................................3
Features ..............................................................3
Identification ........................................................ 4
SAFETY ................................................................11
Understanding Risks of Machinery ..................11
Basic Machine Safety ........................................11
Additional Metal Lathe Safety ..........................13
PREPARATION ....................................................14
Preparation Overview ........................................14
Things You'll Need .............................................14
Power Supply Requirements .............................15
Availability ........................................................15
Full-Load Current Rating ..................................15
Circuit Information ............................................15
Circuit Requirements for 220V (Model SB1016) ..15
Circuit Requirements for 440V (Model SB1036) ..15
Grounding Requirements ...................................16
Correcting Phase Polarity (Yaskawa Drive) ........ 16
Unpacking ..........................................................18
Inventory ............................................................18
Cleaning & Protecting .......................................19
Location ..............................................................20
Physical Environment ........................................20
Electrical Installation ........................................20
Lighting ............................................................20
Weight Load ...................................................... 20
Space Allocation ................................................20
Lifting & Moving ................................................21
Leveling & Mounting .........................................22
Leveling ............................................................22
Bolting to Concrete Floors ..................................22
Assembly ............................................................23
Lubricating Lathe ..............................................23
Adding Cutting Fluid .........................................23
Connecting to Power ..........................................24
Test Run .............................................................25
Spindle Break-In ................................................28
Recommended Adjustments ..............................30
OPERATION ........................................................31
Operation Overview ...........................................31
Description of Controls & Components ............32
Main Power Control ...........................................32
Headstock Controls ............................................32
Control Panel ....................................................32
Carriage Controls ..............................................33
Tailstock Controls ..............................................34
Chuck & Faceplate Mounting ...........................35
Removing Chuck or Faceplate ............................ 35
Mounting Chuck or Faceplate ............................36
Installing and Adjusting Camlock Studs .............37
3-Jaw Chuck .......................................................39
Changing Jaws .................................................. 39
Mounting Workpiece ..........................................40
4-Jaw Chuck .......................................................40
Mounting Workpiece ..........................................40
Tailstock .............................................................41
Offsetting ............................................................42
Installing Tooling ..............................................42
Aligning ............................................................44
Faceplate ............................................................46
Mounting Workpiece with Clamps ......................46
Mounting Workpiece Between Centers ............... 46
Centers ...............................................................47
Dead Centers .....................................................47
Live Centers ...................................................... 47
Mounting Center in Spindle ............................... 47
Removing Center from Spindle ...........................47
Mounting Center in Tailstock .............................48
Removing Center from Tailstock ........................48
Steady Rest ........................................................48
Follow Rest .........................................................49
Compound Slide .................................................49
4-Way Tool Post .................................................50
Aligning Cutting Tool with Spindle Centerline ...50
Micrometer Stop.................................................51
Manual Feed ......................................................52
Carriage Handwheel ..........................................52
Compound Slide Handwheel ..............................52
Spindle Speed .....................................................52
Determining Spindle Speed ................................52
Setting Spindle Speed ........................................ 53