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Alternate Configuration .....................................55
End-Gear Configuration Example .....................56
Threading ..................................................... 57
Headstock Threading Controls .........................57
Apron Threading Controls .................................58
Thread Dial .......................................................58
Thread Dial Chart .............................................59
Pitch Turning ................................................ 60
Headstock Pitch Turning Controls ....................60
Coolant System............................................ 62
Chip Drawer ................................................. 63
SECTION 5: ACCESSORIES ......................... 64
SECTION 6: MAINTENANCE ......................... 66
Schedule ...................................................... 66
Ongoing ............................................................66
Daily, Before Operations ...................................66
Daily, After Operations ......................................66
Every 50 Hours .................................................66
Every 1000 Operating Hours ............................66
Annually ............................................................66
Cleaning/Protecting ...................................... 66
Lubrication ................................................... 67
Lubrication Frequency ......................................67
Lubrication Amount & Type ..............................67
Headstock .........................................................67
Quick-Change Gearbox ....................................68
Apron ................................................................69
One-Shot Oiler ..................................................69
Longitudinal Leadscrew ....................................69
Ball Oilers ..........................................................70
End Gears .........................................................71
Coolant System Service .............................. 72
Hazards .............................................................72
Adding Coolant .................................................73
Changing Coolant .............................................73
Machine Storage .......................................... 74
Preparing Lathe for Storage .............................74
Bringing Lathe Out of Storage ..........................74
SECTION 7: SERVICE ................................... 75
Troubleshooting ........................................... 75
Motor & Electrical ..............................................75
Lathe Operation ................................................76
Backlash Adjustment ................................... 78
Compound Rest ................................................78
Cross Slide ........................................................78
Leadscrew End-Play Adjustment ................. 79
Gib Adjustment ............................................ 79
Cross Slide Gib .................................................79
Compound Slide Gib .........................................80
Saddle Gib ........................................................80
V-Belts ......................................................... 81
Tensioning V-Belts ............................................81
Replacing V-Belts .............................................82
Brake & Switch ............................................ 83
Adjusting Brake .................................................83
Replacing Brake ................................................84
Gap Insert Removal & Installation ............... 84
Gap Removal ....................................................84
Gap Installation .................................................85
SECTION 8: WIRING ...................................... 86
Wiring Safety Instructions ............................ 86
Electrical Cabinet & Motors ......................... 87
Circuit Diagram ............................................ 88
SECTION 9: PARTS ....................................... 89
Control Rod & Brake .................................... 89
Bed & Body .................................................. 91
Headstock Gears ......................................... 93
Headstock Controls...................................... 95
Quick-Change Gearbox ............................... 97
End Gears .................................................. 100
Saddle ........................................................ 101
Slides ......................................................... 103
Apron ......................................................... 104
Steady Rest ............................................... 107
Follow Rest ................................................ 107
Tailstock ..................................................... 108
Electrical Cabinet ....................................... 109
Accessories ................................................ 110
Front Machine Labels ................................ 111
Rear Machine Labels ................................. 112
SECTION 10: APPENDIX ............................. 113
Threading and Feeding Chart .................... 113
Diametral & Modular Pitch Chart ............... 114
WARRANTY & RETURNS ........................... 117