Lincoln Electric SVM178-B Welding System User Manual


  Open as PDF
of 278
 
ELEcTricaL DiaGramS
G-11
vaNTaGE® 500
SchEmaTic - cOmpLETE machiNE - G4848 (cODES 11180, 11415 & 11468 DEuTz) paGE 2
G4848
VA
NTA
GE 500
DE
UT
Z
MAC
HI
N
E SC
HEM
ATIC
NONE
G4487
B.
M
UTER
N.S.
DO NO
T
SC
AL
E
T
HIS DR
A
WING
D
RAWN
BY:
DESIG
N
I
NFO
RMATI
ON
ENG
I
NEER:
AP
PRO
VED
:
EQ
UIP
M
ENT
TYPE:
SUBJECT:
SCA
L
E:
UF
CRM36466
2
PAGE ___ OF
___
2
E
NGI
N
EE
RI
NG
CO
NT
RO
LLE
D
MA
NU
FA
CT
URE
R:
No
THIS DOCUMENT CONTAINS PROPRIETAR
Y
INFORMATION OWNED B
Y
LINCOLN GLOBA
L, INC.
AND MA
Y
NOT BE DUPLICATED, COMMUNICATED
TO O
THER PARTIES OR US
ED FOR
AN
Y
PURPOS
E WITHOU
T
THE EXPRES
S WRIT
TEN PERMISSION
OF LINCOLN GLOBAL, INC.
PRO
PRIETARY & C
ONFIDENTIAL:
A
08/03/2004
t
MAT
ERI
A
L TO
L
ER
ANC
E ("
"
) TO A
GR
EE
WITH
PU
B
LI
SH
ED
ST
ANDARD
S.
ON A
LL
AN
GL
E
S I
S ± .5 OF
A D
E
GR
EE
ON
3
PLACE
D
E
CIM
ALS
IS
± .
002
ON 2
PL
AC
E D
ECIM
AL
S I
S ± .02
UNLESS OTHERWISE SPECIFIED TOLERANCE:
M
ANUF
ACTURING TO
L
ER
ANC
E
P
ER
E
2056
R
ele
ased A.01 from
X
CHAN
GE
D
ET
AIL:
REFER
ENCE:
MA
T
ERI
AL
DIS
PO
SI
T
ION:
AP
PRO
VA
L
DA
T
E:
PROJ
EC
T
NUMBER:
DOCUMEN
T
NUMBER:
DOCUMEN
T
REV
ISI
ON:
G4848
SIMPLIFIED CONTROL BOARD SCHEMATIC
J7-1
J7-4
J7-5
+10V
+10V
J1-10
J1-14
J1-11
TIG
MODE
ALL OT
HE
R
MODES
ARC
CONTR
OL
CI
RC
UI
T
RY
CO
NTROL
PO
INT
S
EL
ECT
VA
RI
A
BLE
PI
NCH
PI
P
E
AR
C
FO
RCE
VA
RI
A
BLE
AR
C
FO
RCE
FI
XE
D
AR
C
FO
RCE
LO
C
AL
REM
OT
E
TO
UC
H
ST
ART
OCV
J7-6
J7-7
J7-8
x80
G4109
(ONLY)
G4107
(ONLY)
47.5 ohms
J3-15
J6-2
J6-1
VOLT AG
E
F
EE
DBAC
K
CURRE
NTF
EE
DBAC
K
J5-10
J5-9
J5-8
J5-7
J5-6
J5-5
J5-4
J5-3
J5-2
J5-1
J4-10
J4-9
J4-8
J4-7
J4-6
J4-5
J4-4
J4-3
J4-2
J4-1
MACHI NE /
MODE
LOGIC
(CPU)
HO
LD
(
+5
V=
HO
LD
)
ON
/
OFF
(
+5
V=
ON
)
ON
/
OFF
(
+5
V=
ON
)
HO
LD
(
+5
V=
HO
LD
)
J7-16
J7-9
J7-10
J7-11
J7-12
J7-13
J7-14
J7-15
T
IG
M
OD
E
PI
PE
M
OD
E
(NO
T AV
AI
LABL
E ON
AU
STRAL
IAN
V
ANTAG
E
575)
N/A
N/A
N/A
RO
CV
EN
AB
LE
(
FOR AUSTRA
LI
AN
V
ANTAG
E
575)
CV
M
OD
E
+1
5V
J1-5
J1-6
J1-7
J1-8
J1-13
+1
5V
J1-12
MA
CH S
EL
4
MA
CH S
EL
3
MA
CH S
EL
2
MA
CH S
EL
1
PRESET
CURRE
NTF
EE
DBAC
K
VOLTA GE
F
EE
DBAC
K
AMMETER
DI SPLAY
VOLTMETER
DI SPLAY
SE
LEC
T
C
ON
T
RO
L P
OI
NT
FI
XE
D
H
OT S
TA
RT
J3-14
IDL
E
S
WI
T
CH S
EN
SE
+1
5V
J3-7
J1-3
J1-4
+1
5V
(4)
(2)
2-
4 S
EN
SE
J3-4
J3-3
R
EG
U
LATI
NG
AM
PLIFIE
R
PWM
CH
OP
PE
R
CONTROL
CIRCU
IT
CUR
RE
NT
LI
MI
TS,
AV
ERAGE
,
AB
SOLU
TE,
&
FOLDBACK
THERMALSHUTDOWN
T
HER
MA
L S
HU
T
DO
WN
(
if
us
ed
)
CURRE
NTF
EE
DBAC
K
CO
NT
RO
L P
OI
NT
J3-12
J3-10
J3-11
J3-9
47.5 o
hm
T
RAN
SF
ORME
R
+1
5V
+3
.3V
-
15
V
+5
V
J3-16
J3-8
-
+
40-100VDC
INPUT
FRAME
+1
5V
IDL
E C
ON
T
RO
L
IDL
E C
ON
T
RO
L
+1
5V
CO
M
FRAME
J2-6
J2-4
J2-5
IDL
E H
O
LD C
OI
L
T
O
IDL
E
PUL
L C
OI
L B
O
ARD
HI
GH
=
PUL
L
T
O
LO
W IDLE
FRAME
+1
5V
CO
M
+12V ISOLATED CIRCUITRYFOR ENGINEFUNCTIONS
-STUD
+STUD
AU
XIL
LAR
Y
CURRE
NT
SE
NS
E
-
+
10
K
POT
10
K
POT
10
K
POT
AU
XIL
IAR
Y
SE
NS
E
T
OR
OI
D
MA
CHINE
IDE
NTI T
Y
T
AB
LE:
PIN
S
JU
MP
ER
ED
T
O
SE
LEC
T
M
ACHIN
E
1
2
3
4
A
T
IG
PI
PE
CC
CV
MODE
SELECTOR
SWI TCH
(AUSTRAI
LI
AN
V
ANTAG
E
575 U
SE
S
A
3
PO
SITION TOGGL
E
SWITCH)
(
77
)
(
76
)
(
75
)
(
77
B)
(
76
B)
(
75
B)
(
277
)
(
278
)
(
279
)
OUTPUT
CONTROL
REMOTE
CONTROL
ARCCONTROL
+ST
UD
(206S)
(204S)
+
-
(208B)
ME
T
ER
(+
)
INPU
T
(
0
-
2V
)
1V
=
100.0
ON
M
ET
ER
1
2
3
4
HO
LD
CO
IL
PUL
L
CO
IL
IDLE
SOLENOID
BL
K
RED
WHT
PULL COI L
BOARD
J1-5
J1-6
J1-7
J1-8
MACHINE
RANGER 250 G&D
J1-13
RANGER 305 G&D
J1-13
VANTAGE 500
J1-13
VANTAGE 575
J1-13
AIRVANTAGE 500
#1
CHOPPER
BOARD
#2
CHOPPER
BOARD
47.5 o
hm
47.5 o
hm
47.5 o
hm
(
AL
L M
ACHIN
ES
)
(
VA
NTAG
E
ON
LY
)
50
mV
=
400
A
MP
S
SHUNT
+
-
CONTROLBOARD
POWERFROM
CHOPPERBOARD
F
EE
DBAC
K
CURRE
NT
LI
MI
TS
RE
GU
LA
T
IO
N M
OD
E
ME
T
ER
(-
)
INPU
T
ME
T
ER
(+
)
INPU
T
(
0
-
2V
)
1V
=
1000
ON
M
ET
ER
ME
T
ER
(-
)
INPU
T
BLI
NK
(
PULLED
L
O
W
AND H
IG
H
IN L
OO
KB
AC
K
T
O
F
LA
SH
DECI
MA
L P
OI
NT)
BLI
NK
(
PULLED
L
O
W
AND H
IG
H
IN L
OO
KB
AC
K
T
O
F
LA
SH
DECI
MA
L P
OI
NT)
+1
2V Bat
te
r
y
Su
pp
ly
PW
M
SI
GN
AL
(
+1
2V
ON
MU
LT
IM
ET
ER
)
PW
M C
O
MM
ON
PW
M
SI
GN
AL
(
+1
2V
)
PW
M C
O
MM
ON
+
ST
UD i
s C
O
MM
ON
F
OR
W
ELD
C
ON
T
RO
L
CIRCUI
TS
CONNECTORS
J1 AMPHENOL & MACHINE ID JUMPER
J2 ENGINE12V CONTROL FUNCTIONS
J3 CHOPPER PWM,POWER IN,
(
THERMALOVERLOADIFUSED
),
VOLTAGEFEEDBACK
J4 AMMETER
(
NOCONNECT OR ONRANGER250)
J5 VOLTMETER
(
NOCONNECT ORONRANGER250)
J6 SHUNT/CURRENTFEEDBACK
J7 OUTPUT CONTROL,ARC FORCE,MODE SELECT
F
RA
ME
IS
CO
MM
ON
F
OR
EN
GI
NE C
ON
T
RO
L CIR
CUI
TS
PRESET
PRESET
DIS
PL
AY
W
ELD
A
MP
S
DIS
PL
AY
W
ELD
V
OLTS
DIS
PL
AY
PR
ES
ET
VA
LUE
+5
V
+5
V
+5
V
DIODE
ONLY
ON -E
V
ER
SION
AND
A
BO
VE
THE TOP
END OF THE R
EMOTE
POT IN
TIG MODE IS
THE S
ETTING OF THE LOCA
L
OUTPUT CONTROL POT.
IN E
V
ER
Y OTH
ER MODE,
THE REMOTE
POT WILL
S
ET MACHINE TO MA
X OUT
PUT.
MET ERSOPTI ONALONVANT AGE
NOJ4ORJ5ON RANGER250
SEESPECI FI C MACHINESCHEMATI CFORDETAI LSON
WH AT PA R T S OFT H E G4 1 0 7/G 4 1 09 AR EU S E D
I
NEACH
APPLI CATION
.
NOTALLCI RCUI TSAREUSEDALL THETI ME.
+1
5V
J7-2
WE L DIN G
TERMI NAL
CONTROL
SWIT C H
SHOWN IN "A
LWA
YS
ON" PO
SITION
IDLER
CONT ROL
SHOWN IN "HIGH" PO
SITION
J2-3
FRAME
+1
2 V
olt
0 V
olt
s
Pu
ll
Co
il
En
er
gi
ze
d
0 V
olt
s
Hol
d Co
il
En
er
gi
ze
d
(
AL
L CIR
CUI
T
S
ON
C
ON
NEC
T
OR
J
2)
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
+ST
UD
LE
A
D
C
OL
O
R
COD
E:
B-
BL
ACK
G-
GREEN
O-
ORANGE
R-
RED
U-
BL
UE
W-
W
HIT
E
Y-
Y
ELL
OW
C
OM
PONE
NT
V
AL
U
E
U
NIT
S:
CAPA
CIT
O
R: MF
D/
V
OLT
S
RE
SI
ST
O
R:
O
HM
S/
W
ATT
S
CONNE
CT
O
R
PI
N
N
UM
BER
S:
VI EW
OF
CONNEC
TO
RONPCBOARD
1
2
6
7
12
LA
TCH
EX.
12
PI N CONNEC
TO
R
LABELS:
C
OMM
ON
FR
AM
E
GROUND
EA
RT
H
GROUND
G-11
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
 previous next