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Contents
Warnings .............................................................3
Important Two-Component Material
Information .............................................7
Proportioner Models .............................................9
Systems............................................................. 10
Accessories........................................................ 11
Supplied Manuals...............................................12
Related Man
uals ................................................ 12
Typical Installation, with circulation ......................13
Typical Installation, without circulation.................. 14
Component
Identification.....................................15
Generator
.................................................... 17
Proportio
ner Control Panel ...........................18
Air Compr
essor............................................ 18
Advanced
Display Module (ADM).................. 19
Motor Con
trol Module (MCM)........................ 23
Engine Co
ntrol Module................................. 24
Load Cen
ter ................................................ 25
Tempera
ture Control Modules.......................26
Circuit
Breakers........................................... 28
Overview............................................................30
Setup................................................................. 33
Locate Reactor............................................ 33
Trailer Setup Guidelines............................... 35
Install Wall (optional).................................... 36
Connect Battery...........................................38
Add Fuel .....................................................38
General Equipment Guidelines .....................38
Electrical Connections..................................39
Connect Feed Pumps................................... 39
Breathing Air................................................39
Connect Pressure Relief Lines...................... 40
Install Fluid Temperature Sensor ..................40
Connect Heated Hose..................................40
Close gun fluid manifold valves A and
B ...................................................41
Connect Whip Hose to Gun Or Gun Fluid
Manifold......................................... 41
Pressure Check Hose ..................................41
Connect Remote Display Module.................. 41
Grounding ................................................... 41
Supply Wet Cups With Throat Seal Liquid
(TSL)............................................. 42
Ad
vanced Display Module (ADM)
Op
eration..............................................43
Advanced Setu
p Screens ............................. 46
System........................................................ 47
Recipes....................................................... 47
Run Mode ...................................................48
Startup............................................................... 55
Temporary Manual Hose Temperature
Control .................................................58
Fluid Circulation.................................................. 59
Circulation Through Reactor......................... 59
Circulation Through Gun Manifold.................60
Jog Mode...........................................................60
Spraying ............................................................ 61
Spray Adjustments.......................................62
Shutdown...........................................................63
Pressure Relief Procedure ..................................64
Flushing.............................................................65
Maintenance ...................................................... 66
Preventative Maintenance Schedule ............. 66
Proportioner Maintenance ............................ 66
Engine Maintenance ....................................67
Fuel Tank....................................................67
Flush Inlet Strainer Screen ...........................67
Pump Lubrication System.............................68
Drain Coolant ..............................................69
Refill Proportioner Coolant Loop ...................70
Refill Engine Coolant Loop ...........................72
Coolant Specifications.................................. 72
Errors ................................................................73
View Errors..................................................73
Troubleshoot Errors .....................................73
Troubleshooting.................................................. 74
Error Codes and Troubleshooting..................74
USB Data........................................................... 89
USB Logs.................................................... 89
System Configuration Settings...................... 90
Download Procedure....................................91
Custom Language File ................................. 91
Upload Procedure........................................ 92
Appendix A: Engine Control Module..................... 93
Dimensions........................................................ 96
Performance Charts............................................ 99
Technical Specifications.................................... 102
Gr
aco Standard Warranty.................................. 106
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