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3-3
Electrical Connections............................................................................................... 34
3-4 Pneumatic Connections ............................................................................................34
3-5 Initial Set-up ..............................................................................................................35
Mechanical Set-up...............................................................................................35
Stroke Limiters for Metering Gates..................................................................... 35
Weigh Hopper Installation...................................................................................35
Final Connections ................................................................................................36
Controller Set-up .................................................................................................37
Blender Controller Menu Structure .....................................................................38
Blender Calibration.............................................................................................. 39
Alarm Setup.........................................................................................................41
Network Setup .....................................................................................................42
Setting Date and Time .........................................................................................42
Additional Setup Parameters ...............................................................................43
3-6 Initial Startup .............................................................................................................44
CHAPTER 4: OPERATION....................................................... 45
4-1 Start-up...................................................................................................................... 45
General Operation...............................................................................................45
Quick Start Procedure .........................................................................................45
New Recipes ........................................................................................................45
Existing Recipes ..................................................................................................46
4-2 Operation Procedures ............................................................................................... 46
Operator Displays................................................................................................46
Recipe Entry Formats..........................................................................................48
“Quickset” Mode (Most common in injection molding) .....................................49
“Percentage” Mode (Most common in extrusion and blow molding) .................51
“Parts” Mode (Often used in Compounding Applications) .................................51
Recipe Setup.......................................................................................................51
Mixer and Dump Setup........................................................................................53
Alarm Flags .........................................................................................................55
Feeder Clean Out................................................................................................58
Recipe Book ........................................................................................................59
Color Changes ....................................................................................................61
4-3 Shut-down ................................................................................................................. 62
CHAPTER 5: MAINTENANCE ................................................. 63
5-1 Preventative Maintenance Schedule.........................................................................63
5-2 Preventative Maintenance.........................................................................................64
5-3 Corrective Maintenance ............................................................................................ 64
CHAPTER 6: TROUBLESHOOTING ....................................... 66
6-1 Introduction................................................................................................................66
CHAPTER 7: APPENDIX.......................................................... 71
7-1 Warranty....................................................................................................................71
Warranty Specifications.......................................................................................71
Warranty Restrictions ..........................................................................................71
Warranty Liabilities ..............................................................................................71