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Appendix 1 – System Specs and Spare Parts
Insight Technical Specications
The specications for the Insight IC Tightening System are shown below.
Measurement Accuracy
±0.2% of torque full scale
±1 count of angle (degrees)
Measurement Resolution ±0.025% of torque full scale
Torque Transducer Bridge Excitation ±5VDC/GND
Torque Transducer Zero Oset/Drift
Compensation
±0.4% of full scale
Input Signal Sensitivity 2.0 mV/V
Calibration
Values read from spindle memory
Automatic digital correction
Frequency Response (Torque Filter) Selectable 75 Hz, 150 Hz, 350 Hz, 500 Hz, 750 Hz
Keypad (IC-D only)
Membrane keypad containing four hot keys, four function keys, numerical
keypad and directional keypad.
Display
IC-D-3.5-inch diagonal, 320px by 240px, 8-bit 65K backlit color (QVGA) at panel
display.IC-M--5-character, 7-segment numerical LED display.
Parameter Sets 256
Number of Cycles Stored in Memory IC-D: 1,000. IC-M: 200.
Statistics Data Memory 100,000 per spindle
Communications Serial RS232, Ethernet, USB, Optional Probus or DeviceNet.
I/O
8 inputs/8 outputs, with behavior assignable through ICS Software. With
optional I/O card, an additional 16 inputs and outputs are available.
Indicators Power ON lamp
Optional Devices DeviceNet Card, Probus Card, Additional I/O, Cabinet Mounting Bracket.
Input Voltage Single Phase 120 Volts, 50/60 Hz, 16 Amps
Single Phase 230 Volts, 50/60 Hz, 8 Amps
Ambient Operating Conditions 0-50° C, 20/90% non-condensing humidity
Enclosure IP-52
System Weight 12.4 pounds (5.6 kg)
Pinout Tables
Default I/O Assignments
Below are the default Pinout assignments for the base I/O of the IC-D and IC-M controllers
NOTE: I/O Behaviors are assignable through ICS Software.
Inputs
Intput Behavior Block # Pin #
Freespeed 1 I-1
Softstart 1 I-2
Forward 1 I-3
Reverse 1 I-4
Conguration 1 1 I-5
Conguration 2 1 I-6
Conguration 3 1 I-7
Conguration 4 1 I-8