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Installation ..........................................................................................................Section A
Product Description .....................................................................................................................A-1
Recommended Processes ..........................................................................................................A-1
Process Limitations .....................................................................................................................A-1
Equipment Limitations .................................................................................................................A-1
Common Equipment....................................................................................................................A-1
General Information.....................................................................................................................A-2
Design Features...................................................................................................................A-2
Location of Components ......................................................................................................A-2
Specifications ..............................................................................................................................A-3
Safety Precautions. .....................................................................................................................A-4
Non-Safety Standard Equipment..........................................................................................A-4
Input and Ground Connections ............................................................................................A-4
Location and Mounting.........................................................................................................A-4
High Frequency Protection...................................................................................................A-4
Power Wave
®
AC/DC1000 SD Systems Connections ................................................................A-5
Mounting Dimensions...........................................................................................................A-5
Connection Diagram.............................................................................................................A-5
Changing Wire Drive Configuration.............................................................................................A-6
Wire Feed Mechanism.................................................................................................................A-7
Gear Ratio Conversion Kits.........................................................................................................A-7
Electrode Connectios ..................................................................................................................A-8
Remote Sense Lead Specifications.............................................................................................A-8
TC-3 Travel Carriage...................................................................................................................A-9
Installation............................................................................................................A-10 thru A12
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Operation ...........................................................................................................................Section B
Routine operation ........................................................................................................................B-1
Starting Techniques .............................................................................................................B-1
Head Positioning ..................................................................................................................B-2
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Accessory ...........................................................................................................Section C
Options and Accessories Website ..............................................................................C-1
Motor Conversion Kit For (142:1 NA Style Wire Drives)........................................C-1
Sub-Arc Contact Assemblies....................................................................C2 thru C-8
Vertical Head Adjuster...........................................................................................C-9
Horizontal Head Adjuster.....................................................................................C-10
K129 Tiny TwinArc Kit .........................................................................................C-11
K225 Sub-Arc TwinArc Kit...................................................................................C-13
K281 Solid Wire Straightener for TwinArc...........................................................C-15
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Maintenance........................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine and Periodic Engine Maintenance ...........................................................D-1
Calibration Specification........................................................................................D-1
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Troubleshooting .................................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide ..........................................................................................E-2
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Wiring Diagrams and Dimension Print .............................................................Section F
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Parts List ....................................................................................................................P-623
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