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ElEcTrical DiaGramS
G-3
pOWEr miG® 215XT
SchEmaTic - cOmplETE machiNE - l12308-1 pG1
J1
,
J1
4
CAVITY
NUM
BERI
NG
SEQ
UE
N
CE
(
COMPONENT S
IDE OF P.C. BOARD
)
J2
J3
9
PA
J4
(
T
RI
GG
ER
,
T
ACH
OMET
ER
,
MOT
OR
S
IDE)
8
16
1
4
6
1
3
8
1
4
5
1
2
4
6
1
3
(
NO
N
-LEAD SIDE OF
CO
N
NECTOR
)
LE
A
D
COLO
R
CO
DE:
B-BL
ACK
G-GRE
EN
O-ORA
NG
E
R-RE
D
U-BLU
E
W-
W
HIT
E
Y-Y
ELLO
W
COM
P
ON
E
NT
V
AL
UE
U
NIT
S:
CAPA
CITO
R:
MFD/
V
OLTS
RESI
STO
R: O
HM
S/W
ATTS
CO
NNE
CTOR
P
IN N
UM
BERS:
VIEW O
F
CONNECTOR ON PC BOARD
1
2
6
712
LATC
H
EX
.
1
2
PIN CONNECTOR
LABELS:
COMM
ON
FRAM
E
G
RO
UND
EA
RTH
GROU
ND
L12308-1
POWER MIG
216
MACHIN
E
SCHEM
ATI
C
NO
NE
L12308
DO N
OT S
CA
LE
TH
IS
D
RAW
ING
EQU
IP
ME
NT
TYPE
:
SU
BJ
EC
T:
UF
CRM41
566
1
PA
GE
___
OF
___
2
ENGINE
ERING CONTROL
L
ED
MANUFACTURER:
No
T
HIS
DOC
UME
N
T C
ON
TAINS P
R
OP
RIETA
RY IN
FO
RMATIO
N
OW
NE
D BY L
IN
C
OLN
GLOBAL, IN
C. A
N
D MAY NOT BE
D
UPLI
CA
TE
D,
C
OMMU
NI
CA
TE
D
TO OT
HE
R PA
R
TIES O
R
USE
D
FO
R A
NY P
U
RP
OSE WIT
HOU
T THE E
X
PRESS
W
RITTE
N PE
RMISSIO
N
OF LIN
C
OLN
GLOBAL, IN
C.
PROPR
IE
T
AR
Y &
CO
N
FI
DE
NTIAL:
REVISED
PA
GE
2.
t
MAT
ERIAL TOLERANCE (
"
")
TO A
G
REE
WITH PUBLISHED
STANDARDS.
O
N ALL AN
GLES IS
±
.5
OF A
DEG
REE
ON
3
P
LA
C
E
DECIM
ALS
IS
±
.0
02
i
n.
(
±
0.05
mm)
O
N 2
PLACE DEC
IMALS IS
±
.02
in
. (
±
0.5
mm)
U
NLESS
OTHERW
ISE
SPE
C
IF
IE
D
TOLERA
N
CE
:
MANUFACTURIN
G
TOLERANCE PER
E2056
C
HA
N
GE DE
T
AIL:
REFE
RE
N
CE:
SCA
LE:
MATE
RIAL
DISPO
SITION:
APP
ROV
AL
DAT
E:
PRO
JE
CT
NU
MBE
R:
DOCUMENT
N
UMBER:
DOCUMENT
REVIS
I
ON:
U
NITS:
IF
PRIN
TED
@
A2
S
IZE
IN
CH
4/9/
2010
cstuble
T. S
PEAR
OBS
DR
A
WN
BY:
E
NG
IN
EE
R:
CLEVELAND
APP
RO
VE
D:
CO
NT
ROL:
C
L12308-1
1
1104B
G
F
E
D
C
B
A
X10
X9
CONTACTOR
(NOR
MALLY
OPEN)
FAN
MO
TOR
X5
X7
X8
27.8V
X6
S
IN
GLE
PHASE
B
RI
DG
E
RE
CTIFIE
R
4
3
2
T
RI
GG
ER
G
UN
R2
10K
POT
X1
TRANSFO
RME
R
MAIN
H2
X3
X2
H1
22
0
H1
H4
SUPPLY
L
INE
TO
S
INGLE PHASE
L1 L2
L1
X4
H2
G
PANEL
RECO
NNE
CT
S1
SWI
TCH
LINE
H1
20
8V
L2
B
H3
WO
RK
TO
H3 H4
324
325
W
CODE
NATIONAL
ELECTR
ICAL
TO
GROUN
D PER
1107
A
1104A
TAP
SELEC
TOR S
WI
TCH
23
0
V
X11
115V
X12
CIR
CUIT
BREAKER
15A
X12
403
115V
401A
2J6
R.
F. FI
L
TE
R
12J1
8J1
1112A
1108A
CONTROL
P.C.
B
OARD
(SCHEMA
TI
CG441
4)
16J1
1116A
M
OT
O
R -
COM
SOLEN
OI
D
OPE
N = 3
6.5
VDC
5J1
1105A
M
OT
O
R +
1J1
2J1
1101A
1102A
15J1
1115A
5VDC
T
ACH
SUP
PL
Y
T
ACH
SI
GN
AL
T
ACH C
OM
3J4
4J4
5J4
R
U
B
R
U
B
TACHMOTOR / GEARBOX
OHMS=1.5TO6.5
1.8V DC@50IN/M IN
26.5VD C@700IN/MIN
LOCATE D
ONRIGHT
CASEBACK
8J4
7J4
BW
OUTPUT
CHOKE
5
0
w
a
t
t
s
4
0
o
h
m
s
R1
+
31000/50
LOCATE DO NB ASEIN
THEMIDDLEOFTHE
MACHINE
CONTROLSTHE
FUNCTIONALITYOF
THEMACHINE
-
+
RECTIFIER
DIODE
BRIDGE
LOCATEDON
TRANSFORMER
BAFFLE
LOCATEDO NF RONT
OFMACHINE'SBASE
11
06A
11
06B
X9
11
14A
X10
12.0
VAC
14.1
VAC
16.4
VAC
18.7
VAC
20.9
VAC
23.2
VAC
25.6
VAC
LOCATEDO N
MACHINE'SBASE
P.C.BOARD
COMPARTMENTSIDE
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
0VN
O
TR
IG
GER
8.6
V
T
R
IG
GER
LOCATE DO N
CASEBACK
401
402
402A
T
AP
G
= 3
6.0
VDC
T
AP
F
=
32.8
VDC
T
AP
E
= 2
9.6
VDC
T
AP D
=
26.5
VDC
T
AP C
=
23.2
VDC
T
AP
B
= 2
0.0
VDC
T
AP
A
= 1
6.9
VDC
LOCATEDO NMACHINE'S
BASE, TOWARDSBACK,
WIREDRIVESIDE
BANKO FTWO
CAPACITORS
14J1
1114A
COM
6J1
1106A
+3
9.2
5VDC
7J1
1107A
CO
NT
A
CT
OR
B
W
TOROID
(1
TURN)
TOROID
(1
TURN)
4J6
11J1
1111A
4J1
LOCATEDO N
MAIN
TRANSFORM ER
WINDINGS
LOCATE DO N
IN PU T
RECTIFIER
12V
20O HMCO IL
6VHOLD
GAS SOLENOID
13J1
1113A
3J1
1103A
9J1
1109A
LOCATEDON
CASEFRONT
ADJUSTSWIRE
FEEDSPEED
LOC ATEDON
BOTTOMSIDEO F
OUTPUTSTUD
LOCATEDINP.C.BOARD
COMPARTMENT
LOCATEDON
CASEBACK
N.C.
N.C.
MOTOR
G
EA
RBOX
LOC ATEDON
MACHINE'S
LEFTREA R
LOC ATEDON
CASEBACK
WITHREAR
TOFRONT
AIRFLOW
LOCATEDO N
MACHINE'SFRONT
LEFTMIDW AY
F
AN I
S C
ON
T
INUO
USL
Y
ON
WHE
N P
O
WER
SW
IT
CH IS
ON
MO
VED
T
O C
ON
T
RO
L
BO
ARD
ON C
OD
E 1
109
9
AND HI
GH
ER
+
-
+
LOC ATEDONBASEO F
FEEDERCO MPARTMENT
MOLD
ED
OUT
P
UT
STU
DS
40
VDC
14J1
10J1
CONTROL
BOARD
POWER
ON C
OD
E 1
109
9 AND
HI
GH
ER
FRONTOF DRIVE
ROLLAREA
LOCATEDINSIDE OF
P.C. BOARDCOMPARTMENT
FRON TLEFT
RATED@300A
OHMS=10
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
B
T
O R
=
5
T
O
6V
@ A
NY S
PE
ED
B
T
O U
=
3.5
V @
ANY
SP
EED
1105A
1116B
1105B
1104C
1106C
1104D
6J5
3J5
1J5
5J5
4J5
2J5
MOTORUSE
SOLENOID/SPOOL
GUNDETECTUSE
GUNTRIGGER
USE
SPOOLGUN
DETECTSIGNAL
LOCATE DINSIDE
OFP.C. BOARD
COMPARTMENT
LOC ATEDINS IDEO FP .C.
BOARDCOMPARTMENT
14J1
10J1
FR
O
M
X
10
FR
O
M
X9
RIGHTREAR
NEARFAN
FRONT
TOP
LEFT
(T O PL E FTF R O N TO FWE LDER)
1J2
4J2
2J3
1J3
6J2
2J2
3J2
FORADDITIONAL
SPOOLGUNOPTIONS/
ADAPTERPANEL
CONNECTIONS
(SEEPAGE2)
1124
1117A
1123
5J2
1J6
3J6
1118
1117
TOROID
(1
TURN)
1117A
1118A
1118A
1123
1124
1122
1121
LOCATE DIN
MAGNUM100SG
READYADAPTER
PANELNEXT TO
WIREDRIVE.
SWITCH SHOWN IN MAGNUM
100 PUSH GUN POSITION
326
327
SHOWSMAGNUM
PUSHGUN
INSTALLED
MAGNUM 100SG ADAPTER PANEL
6J14
16J14
12J14
2J14
14J14
6J1
100 SG
SPOOL GUN
DETECT
+
100 SG SPOOL
GUN MOTOR
USE
ONLYON
EARLYCODES
G-3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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Enhanced Diagram