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ELECTRICAL DIAGRAMS
G-5
POWER FEED 10M SINGLE/DUAL
SCHEMATIC - ENTIRE MACHINE - CODE 10962 (G4320-1)
EN-170
S
O
L
I
D
E
D
G
E
G4320-1
ENGINEERINGCONTROLLED
MANUFACTURER:
No
RELEASEDA.03FROMX.
A
THEINFORMATIONONTHIS
PRINTISFORREFERENCE
ONLY. COMPONENTSAND
CIRCUITRYMAYBE
DIFFERENT
FROMANACTUALMACHINE.
G4320-1
POWERFEED 10M DUAL(BEN CH)
MACHINE SCH EMA TIC
NONE
TJP
McQuerry
DRAWNBY:
DESIGNINFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
NA
CRM36415
1
PAGE___OF___
1
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THISDOCUMENTCONTAINSPROPRIETARYINFORMATIONOWNEDBYLINCOLNGLOBAL,INC.ANDMAYNOTBEDUPLICATED,COMMUNICATED
TOOTHERPARTIESORUSEDFORANYPURPOSEWITHOUTTHEEXPRESSWRITTENPERMISSIONOFLINCOLNGLOBAL,INC.
PROPRIETARY &CONFIDENTIAL:
7/15/2004
LEADCOLORCODE:
B-BLACK
R-RED
U-BLUE
W-WHITE
COMPONENTVALUEUNITS:
CAPACITOR:MFD/VOLTS
RESISTOR:OHMS/WATTS
CONNECTORPINNUMBERS:
VIEWOFCONNECTORONPCBOARD
1
6
712
LATCH
EX.12PINCONNECTOR
LABELS:
COMMON
FRAMEGROUND
J86
CAVITY NUMBERING SEQUENCE
(COMPONENTSIDEOFP.C.BOARD)
J81,J82
6
5
10
1
3
4
1
2
J85,J87
9
8
16
1
4
6
1
3
J84,J810
5
4
8
1
J1,J83,J88
GENERALINFORMATION
ELECTRICALSYMBOLSPERE1537
COLORCODE
B- BLACK
W- WHITE
R- RED
U- BLUE
J2,J811
1
2
6J83
2J83
3J83
551
553
FEEDHEAD
P.C.BOARD
(LOCATEDON
DIVIDERPANEL)
(SCHEMATICG3883)
1J88
8J84
518
5J85
12J85
4J83
554
POSITIONS1-6OFF
POSITION7ISPOLARITY
"OF F"FO RELECTRODEPOSITIVE
"ON"FORELECTRODENEGATIVE
POSITION8ISFEEDSPEEDGEAR
"OFF"FORLOWSPEED
"ON"FO RHIGHSPEED
DIPSWITCHS1SETTING
MOTOR-
GASSOLENOID+
GASSOLENOID-
4J88
7J85
10J85
585
582
587
580
32
1
CURRENT/WFS
VOLTS/TRIM
PANELENCODERS
1J83
550
MOTOR+
1J85
2J85
543
570C
7J84
4J84
537
534
1J84
531
5VDCTACHSUPPLY
TACHSIGNAL
TACHCOM
ACCESSTHISCO NNECTOR
BYREMOVINGTHEWIRE
DRIVEASSEMBLY
OPTIONAL
6PINREMOTEFOOT
AMPTROLCONNECTION
(WIREDRIVEFRONT)
-
+
5J83
536
554
1
2
3
4
R
U
B
R
U
B
TACHMOTOR/GEARBOX
5-32VDC
1.8OHMS
13SECONDA VERAGE
CURRENTLIMIT=6.3A
(LIMITISSOFTWARESET)
PWMCONTROLLED
6.5VDCWHENGASIS
FLOWING.COIL
MEASURES21OHMS.
12V DCCOIL
(WIREDR IVER E AR)
B
W
1+15V
2+5V
3/SS
4CS1
5CS2
6CS3
7MISO
8SCK
9MOSI
10 COM
FORALLFLEXAND
SHIELDED CABLE
15J85
16J85
B
W
RED/GREEN
STATUS
LED
PUSH-PULLGUN
DAUGHTER
P.C.BOARD
(SCHEMATICL12008)
D
F
A
C
B
532E
570E
77E
76E
75E
3214
3218
F
ECDG
A
B
MOTOR+
MOTOR-
5K
SPOOLGUN/PUSH-PULLMOTOR
0VDC@50IN/MIN
24VDC@700IN/MIN
7PINPUSH-PULL
GUNCONNECTION
TOROID
PROVIDESBRAKINGOFTHE
PUSH-PULLGUNMOTOR
ANDCONDITIONSTHE
SIGNALF ROMTHE
POTENTIOMETER.
2
J86
7J86
1J86
3J86
6J86
4J86
8J86
6J86
9J86
10J86
2
P86
7P86
1P86
3P86
6P86
4P86
8P86
6P86
9P86
10P86
8
J85
548
3J810
2J810
1J810
5J810
6J810
4J810
8J810
77
3218
3214
548
76
526
75
6J84
4J85
3J85
532B
570
2J811
1J811
595
536B
5J88
595
TOPUSH-PULL
GUNMOTORDRI VE
+40VDCSUPPLYFOR
PUSH-PULLGUNMOTOR
(NON-ISOLATED)
0-5VPUSH-PULLGUN
POTENTIOMETERSIGNAL
PUSH-PULLGUN
BRAKESIGNAL
(0VOLT=MOTORBRAKE)
DISPLAYP.C.BOARD
(SCHEMATIC:L11756)
FLEX
FLEX
SHIELDEDCABLE
526
5
4
623
E
1
32
1
11J85
581
585A
585B
FEED
PLATE
CABLECONNECTION
INPUTELECTRODE
67A
B
C
D
E
541
A
542
67B
500
540
500B
TOROID
13J8514J851J82
2J82
3J824J82
1J81
2J81
3J814J81
O
VWHEN"ON"
+15V
CAN
CAN
COM
+40VDC
5
41
540
500
542
5PIN
ARCLINK
CONNECTOR
TOPOWER
SOURCE
570A
532A
570B
532A
570
+15VDC
9J85
6J85
5J84
579A
579
586
535
+15VDC
SIGNAL
+5VDC
ARCVOLTAGE
FEEDBACK
75
76
77
+15VPULSED
+15VPULSED
SEEERRORTABLE
INIMMANUAL
PUSH-PULL
GUN
TRIGGER
M
PUSH-PULLGUNWIRE
FEEDSPEEDCONTROL
GAS
PERFORMSALLUSER
INTERFACE,WIREDRIVE,AND
GASSOLENOIDCONTROL
FUNCTIONS.
LEDS
LEDDISPLAY
LEDDISPLAY
6J83
2J83
3J83
651
653
FEEDHEAD
P.C.BOARD
(LOCATEDON
REARPANEL)
(SCHEMATICG3883)
1J88
8J84
618
4J83
654
POSITIONS1,2,3,5&6OFF,4ON
POSITION7ISPOLARITY
"OF F"FORELECTRODEPOSITIVE
"ON"FORELECTRODENEGATIVE
POSITION8ISFEEDSPEEDGEAR
"OFF"FORLOWSPEED
"ON"FORHIGHSPEED
DIPSWITCHS1SETTING
MOTOR-
GASSOLENOID+
GASSOLENOID-
4J88
1J83
650
MOTOR+
1J85
2J85
643
670C
7J84
4J84
637
634
1J84
631
5VDCTACHSUPPLY
TACHSIGNAL
TACHCOM
ACCESSTHISCONNECTOR
BYREMOVINGTHEWIRE
DRIVEASSEMBLY
536A
1
2
3
4
R
U
B
R
U
B
TACHMOTOR/GE ARBOX
5-32VDC
1.8OHMS
13SECONDAVERAGE
CURRENTLIMIT=6.3A
(LIMITISSOFTWARESET)
PWMCONTROLLED
6.5VDCWHENGASIS
FLOWING.COI L
MEASURES21OHMS.
12VDCCOIL
(WIREDRIVEREAR)
B
W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
632B
670
2J1
1J1
6J1
3J1
4J1
VOLTAGESENSE
SELECTP.C.BOARD
J2
2J2
(SCHEMATICS24779)
613
67D
614
FEED
PLATE
CABLECONNECTION
INPUTELECTRODE
67A
13J8514J851J82
2J82
3J824J82
67C
O
VWHEN"ON"
CAN
+15V
CAN
COM
+40VDC
9J85
6J85
5J84
SEEERRORTABLE
INIMMANUAL
GAS
PERFORMSALLW IREDRIVE
ANDGASSOLENOID
CONTROLFUNCTIONS.
ARCVOLTAGE
FEEDBACK
2STEP/4STEPSWITCH
(WIREDRIVEFRONT)
+15VDC
679A
COLDINCH
GASPURGE
679
686
635
+15VDC
SIGNAL
+5VDC
2J1
1J1
6J1
3J1
4J1
VOLTAGESENSE
SELECTP.C.BOARD
J2
2J1
(SCHEMATICS24779)
400F
513
67A
514
500C
67C
ARCVOLTAGE
FEEDBACK
CASE
FILTERP.C.BO ARD
(WIREDRIVEFRONT)
(SCHEMATIC:M19487)
E
D
C
B
532
A
570D
543
{
{
TRIGGER
DUAL
PROCEDURE
0VTOCOMMONWHEN
SWITCHCLOSED
570A
532A
SHUTDOWNINPUT(DISCONNECTFOR
FLOWSWITCHCONNECTION)
570B
COLDINCH/
GASPURGESWITCH
(WIREDRIVEFRONT)
E
D
C
B
632
A
670D
643
{
{
TRIGGER
DUAL
PROCEDURE
670A
670
SHUTDOWNINPUT(DISCONNECTFOR
FLOWSWITCHCONNECTION)
0VTOCOMMONWHEN
SWITCHCLOSED
2J4
67B
678
540A
500A
542A
541A
614
613
5J1
400E
CASE
536A
C
AN
CAN
COM
+40VDC
540A
500A
542A
541A
1
2
O
N
SINGLE
HEAD
DUAL
HEAD
FEEDER
FUTURE
S9
OPTIONALMEMORYP.C. BOARD
(SCHEMATIC:L11897)
S9
MSP4P.C.BOARD
(SCHEMATIC:G4456)
PUSHBUTTON
PUSHBUTTON
ARCCONTROLLED
SETUPLED
INFRARED
TRANSCEIVER
(WIRELESS
COMMUNICATION)
16DETENT
ENCODER
SEVENSEGMENTAND
ALPHANUMERICDISPLAY
PUSHBUTTON
LEDS
WELDMODELED
ENDOPTIONSLED
SEEIM MANUAL FOR ERRO RCODES
SET SWITCH 1 "OFF" (DUAL HEAD)
ANDSW ITCH 2 "ON" (FEEDER ) AS
SHOWNON DIP SWITCH S9.
MEMORY
PANEL
MSP4
PANEL
DISPLAY
PANEL
MOTORSWILLNOTRUN
IFDIODEISOPEN,
REVERSED,OR
DISCONNECTED
DIODEBRIDGE
(DIVIDERPANEL)
RIGHT SIDE OF WIRE DRIVE
(VIEW ED FROM FRONT)
CONTROL BOX
LOCATEDONC ONTROLBOX
2STEP/4STEPSWITCH
(WIREDRIVEFRONT)
COLDINCH
GASPURGE
COLDINCH/
GASPURGESWITCH
(WIREDRIVEFRONT)
FILTERP.C.BOARD
(WIREDRIVEFRONT)
(SCHEMATIC:M19487)
LEFT SIDE OF WIRE DRIVE
(VIE WED FRO M FRONT)
G-5
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.