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ELECTRICAL DIAGRAMS
G-8
POWER FEED 10M SINGLE/DUAL
SCHEMATIC - ENTIRE MACHINE - CODE 11194 (G5003)
S
O
L
I
D
E
D
G
E
G5003
ENGINEERINGCONTROLLED
MANUFACTURER:
No
CHANGEDETAIL:ADDEDCAPACITORWITHNOTEN.E.,TOROIDANDJ83JUMPER
B
THEINFORMATIONONTHIS
PRINTISFORREFERENCE
ONLY. COMPONENTSAND
CIRCUITRYMAYBE
DIFFERENT
FROMANACTUALMACHINE.
G5003
POWERFEED 10MDUAL (BOOM)
MACHINESCHEMATIC
NONE
G4319
TJP
McQuerry
DRAWNBY:
DESIGNINFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM37939
1
PAGE___OF___
1
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THISDOCUMENTCONTAINSPROPRIETARYINFORMATIONOWNEDBYLINCOLNGLOBAL,INC.ANDMAYNOTBEDUPLICATED,COMMUNICATED
TOOTHERPARTIESORUSEDFORANYPURPOSEWITHOUTTHEEXPRESSWRITTENPERMISSIONOFLINCOLNGLOBAL,INC.
PROPRIETARY& CONFIDENTIAL:
3/2/2006
LEADCOLORCODE:
B-BLACK
R-RED
U-BLUE
W-WHITE
COMPONENTVALUEUNITS:
CAPACITOR:MFD/VOLTS
RESISTOR:OHMS/WATTS
CONNECTORPINNUMBERS:
VIEWOFCONNECTORONPCBOARD
1
6
712
LATCH
EX.12PINCONNECTOR
LABELS:
COMMON
FRAMEGROUND
J86
CAVITY NUMBERINGSEQUENCE
(COMPONENTSIDEOFP.C.BOARD)
J81,J82
6
5
10
1
3
4
1
2
J85,J87
9
8
16
1
4
6
1
3
J84,J810
5
4
8
1
J1,J83,J88
GENERALINFORMATION
ELECTRICALSYMBOLSPERE1537
COLORCODE
B- BLACK
W- WHITE
R-RED
U- BLUE
J2,J811
1
2
6J83
2J83
3J83
551
553
LOCATION:
REARPA NEL
(SCHEMATICG3883)
1J88
8J84
518
4J83
554
POSITIONS1-6AREUNUSED
KEEPIN"OFF"POSITION
POSITION7ISPOLARITY
"OFF"FORELECTRODEPOSITIVE
"ON"FORELECTRODENEGATIVE
POSITION8ISFEEDSPEEDGEAR
"OFF"FORLOWSPEED
"ON"FORHIGHSPEED
MOTOR-
GASSOLENOID+
GASSOLENOID-
4J88
1J83550
MOTOR+
1J85
2J85
543
570C
7J84
4J84
537
534
1J84
531
5VDCTACHSUPPLY
TACHSIGNAL
TACHCOM
-
+
5J83
536
554
1
2
3
4
R
U
B
R
U
B
TACHMOTOR/GEARBOX
5-32VDC
1.8OHMS
13SECONDAVERAGE
CURRENTLIMIT=6.3A
(LIMITISSOFTWARESET)
PWMCONTROLLED
6.5VDCWHENGASIS
FLOWING.COIL
MEASURES21OHMS.
12VDCCOIL
(WIREDRIVEREAR)
B
W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
532B
570
FEED
PLATE
CABLECONNECTION
INPUTELECTRODE
67A
B
C
D
E
541
A
542
67B
500
540
500B
TOROID
13J8514J851J82
2J82
3J824J82
1J81
2J81
3J814J81
O
VWHEN"ON"
+15V
CAN
CAN
COM
+40VDC
541
540
500
542
570A
570
9J85
6J85
5J84
579A
579
586
535
+15VDC
SIGNAL
+5VDC
ARCVOLTAGE
FEEDBACK
SEEERRORTABLE
INIMMANUAL
GAS
PERFORMSALLUSER
INTERFACE,ANDFEEDER#1
WIREDRIVE&GASSOLENOID
CONTROLFUNCTIONS.
6J83
2J83
3J83
651
653
FEEDHEAD
P.C.BOARD
(SCHEMATICG3883)
1J88
8J84
618
4J83
654
POSITIONS1,2,3,5,&6ARE
UNUSED,KEEPIN"OFF"POSITION
POSITION4,KEEPIN"ON"POSITION
POSITION7ISPOLARITY
"OFF"FORELECTRODEPOSITIVE
"ON"FORELECTRODENEGATIVE
POSITION8ISFEEDSPEEDGEAR
"OFF"FORLOWSPEED
"ON"FORHIGHSPEED
MOTOR-
GASSOLENOID+
GASSOLENOID-
4J88
1J83650
MOTOR+
1J85
2J85
643
670C
7J84
4J84
637
634
1J84
631
5VDCTACHSUPPLY
TACHSIGNAL
TACHCOM
536A
1
2
3
4
R
U
B
R
U
B
TACHMOTOR/GEARBOX
5-32VDC
1.8OHMS
13SECONDAVERAGE
CURRENTLIMIT=6.3A
(LIMITISSOFTWARESET)
PWMCONTROLLED
6.5VDCWHENGASIS
FLOWING.COIL
MEASURES21OHMS.
12VDCCOIL
(WIREDRIVEREAR)
B
W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
632B
670
2J1
1J1
6J1
3J1
4J1
J2
2J2
613
67D
614
FEED
PLATE
CABLECONNECTION
INPUTELECTRODE
67A
13J8514J851J82
2J82
3J824J82
67C
O
VWHEN"ON"
CAN
+15V
CAN
COM
+40VDC
9J85
6J85
5J84
SEEERRORTABLE
INIMMANUAL
GAS
PERFORMSFEEDER#2WIRE
DRIVEANDGASSOLENOID
CONTROLFUNCTIONS.
ARCVOLTAGE
FEEDBACK
679A
COLDINCH
GASPURGE
679
686
635
+15VD
C
SIGNAL
+5VD
C
2J1
1J1
6J1
3J1
4J1
J2
2J1
400F
513
67A
514
500C
67C
CASE
E
D
C
B
532
A
570D
543
{
{
TRIGGER
DUAL
PROCEDURE
0VTOCOMMONWHEN
SWITCHCLOSED
570A
SHUTDOWNINPUT(DISCONNECTFOR
FLOWSWITCHCONNECTION)
E
D
C
B
632
A
670D
643
{
{
TRIGGER
DUAL
PROCEDURE
670A
670
SHUTDOWNINPUT(DISCONNECTFOR
FLOWSWITCHCONNECTION)
0VTOCOMMONWHEN
SWITCHCLOSED
2J4 67B
678
540A
500A
542A
541A
614
613
5J1
400E
CASE
CAN
CAN
COM
+40VDC
540A
500A
542A
541A
DIODEBRIDGE
(DIVIDERPANEL)
RIGHT S IDE OF WIRE DRIVE
(VIEWED FR O M FRON T)
COLDINCH
GASPURGE
LEFT SIDE OF WIRE DRIVE
(VIEW ED FROM FRONT)
TOROID
1J82
2J82
3J82
4J82
1J81
2J81
3J81
4J81
N.D.
8
9
10
4
3
6
7
2
1
5
J86
SHIELDEDCABLE
541E
542E
500E
540E
5
42D
5
4
1
D
5
4
0
D
500D
AB
C
DE
P2
6
7
5
4
2
E
5
4
1
E
5
4
0
E
5
0
0
E
AB
C
DE
P1
6
7
1 +15V
2+5V
3/SS
4CS1
5CS2
6CS3
7MISO
8 SCK
9MOSI
10 COM
FORALLFLEXAND
SHIELDEDCABLE
LOCATION:LOWERFRONT
(SCHEMATIC:L11756)
FLEX
FLEX
S9
MSP4P.C.BOARD
PUSHBUTT ON
TYPICALCONNECTION
TOPOWERSOURCE
ARCCONTROL
LED
START
OPTIONSLED
SETUPLED
LEDS
INFRARED
TRANSCEIVER
(WIRELESS
COMMUNICATION)
16DETENT
ENCODER
SEVENSEGMENTAND
ALPHANUMERICDISPLAY
LEDDISPLAY
LEDDISPLAY
PUSHBUTTON
LEDS
WELDMODE
LED
END
OPTIONSLED
1
2
O
N
SINGLE
HEAD
DUAL
HEAD
FEEDER
FUTURE
S9
SEEIM MANUALFORERRORCODES
MEMORYPANEL
SHEET M ETAL
MSP4PANEL
SHEETMETAL
DISPLAYPANEL
SHEETMETAL
SETSWITCH1 "ON"(SINGLE
HEAD)ANDSWITCH2"ON"
(FEEDER)ASSHOWNONDIP
SWITCHS9.
CAN
CAN
COM
+40VDC
LOCATION:CONTR OL
BOXBOTTOM
32
1
CURRENT/WFS
VOLTS/TRIM
PANELENCODERS
32
1
+15VPULSED+15VPULSED
5J85
12J85
7J85
10J85
585
582
587
580
11J85
581
585A
585B
RED/GREEN
STATUS
LED
SEEERRORTABLE
INIMMANUAL
15J85
16J85
B
W
541D
542D
500D
540D
CAN
CAN
COM
+40VDC
DISPLAYP.C.BOARD
LOCATION:TOPFRONT
LOCATION:MIDDLEFRONT
PUSHBUTTON
TYPICALCONNECTION
TOWIREDRIVE
S1
OFF
ON
1 2 3 4 5 6 7 8
LOCATION:CONTROL
BOX
(SCHEMATICG3883)
PERFORMSALLUSER
INTERFACEFUNCTIONS
COMMUNICATESTO
POWERSOURCE
USERINTERRFACE
P.C.BOARD
CONTROL
BOX
5PINARCLINK
CONNECT ORS
WIRE
DRIVE
MEMORYP.C. BOARD
(SCHEMATIC:G4465)
(SCHEMATIC:L11897)
N.C.
N.C.
N.C.
N.D.
+15VDC
+15VD
C
FEEDHEAD
P.C.BOARD
LOCATION:
DIVIDERPANEL
POSITIONS1-8AREUNUSED
KEEP"IN"OFFPOSITION
S1
OFF
ON
1 2 3 4 5 6 7 8
S1
OFF
ON
1 2 3 4 5 6 7 8
VOLTAGESENSE
SELECTP.C.BOARD
(SCHEMATICS24779)
LOCATION:DIVIDER
PANEL
VOLTAGESENSE
SELECTP.C.BOARD
(SCHEMATICS24779)
LOCATION:D IVIDER
PANEL
LOCATION:WIRE
DRIVEFRONT
2STEP/4STEP
SWITCH
LOCATION:WIRE
DRIVEFRONT
2STEP-OPEN
4STEP-CLOSED
COLDINCH/
GASPURGESWITCH
LOCATION:WIRE
DRIVEFRONT
2STEP/4STEP
SWITCH
LOCATION:WIRE
DRIVEFRONT
2STEP-OPEN
4STEP-CLOSED
COLDINCH/
GASPURGESWITCH
MOTORSWILLNOTRUN
IFDIODEISOPEN,
REVERSED,OR
DISCONNECTED
PROVIDESISOLATION
BETWEENMOTORAND
BOARD40VDCSUPPY
LOCATION:WIRE
DRIVEFRON T
(SCHEMATICM19487)
FILTERP.C.BOARD
LOCATION:WIRE
DRIVEFRONT
(SCHEMATICM19487)
FILTERP.C.BOARD
5PINARCLINKCONNECTOR
LOCATION :WIR E
DRIVEREAR
ARCVOLTAGE
FEEDBACK
5J83
6J83
CAP
N.E.
TOROID
SCHEMATIC - POWER FEED 10M DUAL BOOM FEEDER
CONNECTIONSIDE OF SWITCH.
N.B. LAMPAND LEDTESTAT POWERUP.
HIGH
ON
D
E
F
.
LOW
OF
F
D
E
F
.
N.D. TOGGLESWITCHES SHOWN FROM
FEEDSPEED GEAR
8
SPARE
F
U
N
C
T
I
ON
7
SPARE
6
5
4
3
2
WIREDRIVE DIPSWITCH S1 SETTING CHART
T
OG
GL
E
N
O
.
S
PARE
ALIGNS WITH WHITE LEAD OF LEDSOCKET.
1
POLARITY
NEG
SPARE
SPARE
SPARE
POS
N.C. PIN NEAREST THE FLATEDGE OF LEDLENS (ANODE)
N.A. NO SPOOL GUN OPTIONON BOOM MODELS.
N.E. CAPACITORCONNECTS FROMPIN 10 OFSHIELDED
CABLE TOFRAME GROUND.
G-8
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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