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ElEcTrical DiaGramS
G-3
OUTBacK® 185
SchEmaTic - cOmplETE machiNE cODE 11516 (G6205)
G6205
O
UTBA
C
K 18
5
MAC
HI
N
E SC
HEM
ATC
NONE
-
DO NO
T
SC
AL
E
T
HIS DR
A
WING
EQ
UIP
M
ENT
TYPE:
SUBJECT:
SCA
L
E:
UF
CRM40758
1
PAGE ___ OF
___
1
E
NGI
N
EE
RI
NG
CO
NT
RO
LLE
D
MA
NU
FA
CT
URE
R:
No
THIS DOCUMENT CONTAINS PROPRIETAR
Y
INFORMATION OWNED B
Y
LINCOLN GLOBA
L, INC.
AND MA
Y
NOT BE DUPLICATED, COMMUNICATED
TO O
THER PARTIES OR US
ED FOR
AN
Y
PURPOS
E WITHOU
T
THE EXPRES
S WRIT
TEN PERMISSION
OF LINCOLN GLOBAL, INC.
PRO
PRIETARY & C
ONFIDENTIAL:
t
MAT
ERI
A
L TO
L
ER
ANC
E ("
"
) TO A
GR
EE
WITH
PU
B
LI
SH
ED
ST
ANDARD
S.
ON A
LL
AN
GL
E
S I
S ± .5 OF
A D
E
GR
EE
ON
3
PLACE
D
E
CIM
ALS
IS
± .
00
2 i
n.
(
±
0.
0
5
mm)
ON 2
PL
AC
E D
ECIM
AL
S I
S ± .02 in. (
±
0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
M
ANUF
ACTURING TO
L
ER
ANC
E
P
ER
E
2056
R
ELEASE
D A.02 F
ROM
X.
CHAN
GE
D
ET
AIL:
REFER
ENCE:
MA
T
ERI
AL
DIS
PO
SI
T
ION:
AP
PRO
VA
L
DA
T
E:
PROJ
EC
T
NUMBER:
DOCUMEN
T
NUMBER:
DOCUMEN
T
REV
ISI
ON:
IF PR
IN
T
ED
@ A
1
SIZ
E
UNI
T
S:
IN
CH
3/6/
2009
mpa
trz
yk
AP
M
-
DRAWN BY:
ENGINEER:
CLE
VE
L
AND
APPROVED:
CONTROL:
A
G6205
+
-
+
-
D
RI
VER
CI
RC
UIT
13 kHz.
0.1
+10
V
+10
V
OLT
REG
ULAT
OR
CI
RC
UIT
20
C
R1
LO
AD
SENSOR
+10
V
IDL
E TIM
ER
(12 S
E
C.)
C
R1
_
WORK
B4B3
J2-3 J2-4
+
ELECTRODE
J1-12
J1-6
CHOKE
SUPPRESSO
R F
OR
D1
RE
CTIFI
ER
130V
38J
5K
.05
+
-
R
OT
OR
FIEL
D
SLI
P
RI
NGS
OFF
S1
A
UT
O
HI
GH
ST
A
RT
1
2
3
4
5
6
ST
A
RT
ER
S
OL
EN
OI
D
EN
GI
NE
ST
A
RT
ER
FU
SE
R
RW
OIL
LE
V
EL
MO
D
UL
E
BL
UE
BL
ACK
BL
ACK
BW BW
YY
BR BR
B
HOU
R M
ET
ER
ALT.
IG
NITI
ON
C
OIL
S
SPARK
PL
UG
EN
GI
NE
OIL
LE
V
EL
SENSOR
(CL
OSE
D
WHE N
OIL L
EV
EL
IS T
O
O L
O
W)
R1
J3-5
J1-8
J3-6
J3-8
J1-9
J1-2
J3-4
J3-3
J3-9
J1-3
J2-1
J3-10
J3-7
B1
B2
J1-11 J1-5
62 V
AC
< 0
°
W3
W4
W1
W2
64 V
AC
< 90
°
A
C
REA
CT
OR
A
C
REA
CT
OR
GN
D-J
77
75
76
212
224
GN
D-
G
LO
W
OIL
(R
E
D)
name plat
e area
tople
ft
engine
insulated inli
ne
connector
s
top engi
ne area
inside cont
rol
box botto
m left
Kohle
rs' pa
rt
Kohle
rs' pa
rt
208 bo
ard po
we
r
near LE
D
IDL
E
S
OL
EN
OI
D
15 ohms
12 volt dc
top left rear engine
Energized for LO
W idle
( spring o
n solenoid
to hi )
LE
C
O part
magneto type
Ai
r
filte
r
left front
,
intake
is on backsi
de of filter
asbly.
A
ll engine co
mponents
are
inside the
engine ho
using.
Engine parts a
re f
ro
m
Kohle
r
Engine
muffle
r
is located in
the
middle RI
G
HT side area.
Engine oil fill / check / drai
n
LEFT or RI
G
HTsides lo
w on engine.
The
black oil cover is fill,
the
gray
one has
a dip stick o
n it
Bolt in casting is drain plu
g. Spark plugs are re
sistor type
Battery or
Pull start.
Pull is done from the lef
t rear sid
e engine
Engine is a Kohle
r
C
S12.75
aluminum
block
w/ case iron sleeve. 12.
75H
P
@3600R
PM.
A
ir Cooler
1 cylinder.
Manual
choke
(Front
on left na
me plate)
Fuel c
onsumption
charts in I
M manual
left side en
gine
SOLENOI DDETAI L
coil
frame
ground
to starte
r motor
12
V
OLT
B
ATT
ERY
front
bottom ri
ght
10 amp 1
2vdc
under white cover
back of co
ntrol box
left front
panel
There is
an extra f
use
with the fuse holder
Battery M
U
ST be > 6
VD
C to use pull start cor
d.
If remove
d (gone
) or < 6vdc, en
gine will not start with pull cord.
( reason
, C
R 1 relay does not pull
in on boa
rd)
209
210A
208A
GN
D-I
back wall of co
ntrol box
Board
S
chematic :
G4793
indicates qui
ck
connections
4 places
Pos. brush is closest to la
mination
9 ohms
30 min to
50 V
D
C max
Boost
Coils
Used to supply bd.
power during
heavy weld short
ckt condition
s.
6v in = 72 v out
1. 2 volts A
C
@ 55
HZ
Hi rpm
with a100
W bulb
on 115 a
ux
no load = 26mV.
brushes lower front
under cov
er
both
top front
both top
right
front top
left
under fr
ont edge
of control
box ( LEFT)
under fr
ont edge
of control
box ( RI
G
HT)
2N
D
1S
T (BOTTO
M)
4TH (T
O
P)
3R
D
82 V
AC
9
7
GN
D-
K
SEE SOLENOI
D
D
ETAIL
BELOW
GND
GND-H
GENERA TOR
SUPPORT
FRAME
GROUND
+
POS
NEG
240
V
SIL
VER
SIL
VER
6B
GND- G
GND- K
GND
NE
UT
RA
L
ST
UD
ON CO
NT
R
OL
PA
NE
L
B
OTT
OM
5B
5B
5A
5A5
GND- C
GND-E
GROUND
ST
UD
ONCO
NT
R
OL
PA
NE
L
FR
O
NT
GND- C
WRA
P
4
T
UR
NS
INO
PP
OS
IT
E
DI
RE
CT
IO
NS
3
GND-D
3B
3A
11
GND-F
12
6B
6A
CB1
30
A
CB
3, 20
A
CB2
20
A
J6
CB1
30
A
J5
J4
3
5
6
210B
213B
215A
230
213A
215
209A
213
224A
4.7V
1.4V
FLA
S
H
CURRE
NT
P
AT
H
8
10
97
200A
219
EL
EC
WORK
7 Ohms
TO
P
B
OTT
OM
W1
A
W3
A
EL-
B
C
B4
UNDER
CO
NT
R
OL
BOX
13A
13
14
MAY OP
EN IF
MACHIN
E IS
OVER
LOA
DED
D1
260 261
G-3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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