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THEORY OF OPERATION
E-5 E-5
V160-S & -T
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NOTE: Unshaded areas of Block Logic
Diagram are the subject of discussion
DISPLAY BOARD
The display board receives status and analog signals
from the inverter board and various sensors. It is com-
posed of 2 parts:
- Weld controller: Interprets signals, makes decisions
and changes the machine mode and output to satis-
fy the requirements dictated by the operator.
- Display board: Supports all the potentiometer,
switches and LED
FIGURE E.5 – CONTROL/DISPLAY BOARD
INVERTER BOARD
W05X0190
(SCHEMATIC X0190)
GND
DC-
DC+
W
1
W2
INPUT BOARD
W05X0250
(SCHEMATIC X0203)
Y/G
BLACK
RED
W
1DC-DC-
+
-
J
P1
JP1
JP2
G
ND
AC2
AC1
BROWN
BLUE
BLACK
WHITE
S1
1
3
4
2
DC+
DC-A
115/230/1/50/60
Vac
GREEN
FAN
J1
WELD CONTROLLER
W05X0233
(SCHEMATIC X0233)
DISPLAY BOARD
W05X0245
(
SCHEMATIC X0245)
JP1
CW
R
EMOTE
C
ONNECTOR
WARNING HIGH VOLTAGE CAN KILL
• Do not operate with coers removed.
• Disconnect input power by unplugging
power cord before servicing.
•
Do not touch electrically live parts.
• Only qualified persons should install,
use or service this machine
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D E C B A