Mitsubishi Electronics A800 Welding System User Manual


 
Main circuit terminals
30
INSTALLATION AND WIRING
2.5.4 Applicable cables and wiring length
Select a recommended cable size to ensure that the voltage drop will be 2% or less.
If the wiring distance is long between the inverter and motor, the voltage drop in the main circuit will cause the motor torque to
decrease especially at a low speed.
The following table indicates a selection example for the wiring length of 20 m (440 V input power supply, 150% overload
current rating for 1 minute).
Converter unit (FR-CC2)
Inverter
 The gauge of the cable with the continuous maximum permissible temperature of 90°C or higher. (LMFC (heat resistant flexible cross-linked
polyethylene insulated cable), etc.). It assumes a surrounding air temperature of 40°C or lower and in-enclosure wiring.
 The recommended cable size is that of the cable (THHN cable) with continuous maximum permissible temperature of 90°C. It assumes a
surrounding air temperature of 40°C or lower and in-enclosure wiring.
(Selection example for use mainly in the United States.)
 The cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90°C. It assumes a surrounding air
temperature of 40°C or lower and in-enclosure wiring.
(Selection example for use mainly in Europe.
 The terminal screw size indicates the size of a terminal screw for R/L1, S/L2, T/L3, U, V, W, P/+, N/-, and a screw for earthing (grounding).
Screw size for earthing (grounding) is indicated in parentheses.
The line voltage drop can be calculated by the following formula:
Line voltage drop [V]=
Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque
reduction) in the low speed range.
NOTE
Tighten the terminal screw to the specified torque.
A screw that has been tightened too loosely can cause a short circuit or malfunction.
A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage.
Use crimping terminals with insulation sleeves to wire the power supply and motor.
Converter
model
FR-CC2-[ ]
Terminal
screw
Size

Tightening
Torque
N·m
Crimping
terminal
Cable gauge
HIV cables, etc. (mm
2
)
AWG/MCM

PVC cables, etc.
(mm
2
)
R/L1,
S/L2,
T/L3
R/L1,
S/L2,
T/L3
P/+, N/-
Earthing
(grounding)
cable
R/L1,
S/L2,
T/L3
R/L1,
S/L2,
T/L3
Earthing
(grounding)
cable
315K M12 (M10) 46 150-12 2150 2150 100 2300 2150 150
355K M12 (M10) 46 C2-200 2200 2200 100 2350 2185 295
400K M12 (M10) 46 C2-200 2200 2200 100 2400 2185 295
450K M12 (M10) 46 C2-250 2250 2250 100 2500 2240 2120
500K M12 (M10) 46 C2-200 3200 3200 2100 2500 2240 2120
Inverter
model
FR-A840-[ ]
Terminal
screw
size

Tightening
Torque
N·m
Crimping
terminal
Cable gauge
HIV cables, etc. (mm
2
)
AWG/MCM
PVC cables, etc.
(mm
2
)
U, V, W U, V, W P/+, N/-
Earthing
(grounding)
cable
U, V, W U, V, W
Earthing
(grounding)
cable
07700(315K) M12 (M10) 46 150-12 2150 2150 100 2300 2150 150
08660(355K) M12 (M10) 46 C2-200 2200 2200 100 2350 2185 295
09620(400K) M12 (M10) 46 C2-200 2200 2200 100 2400 2185 295
10940(450K) M12 (M10) 46 C2-250 2250 2250 100 2500 2240 2120
12120(500K) M12 (M10) 46 C2-250 2250 3200 2100 2500 2240 2120
× wire resistance[mΩ/m] × wiring distance[m] × current[A]
1000