Lincoln Electric SVM188-A Welder User Manual


 
ELECTRICAL DIAGRAMS
G-2
WIRING DIAGRAM - G3506
EN-170
S
O
L
ID
E
D
G
E
G3506
DC
-600
W
IRI
N
G
DIA
GRAM
NONE
-
DO NO
T
SC
AL
E
T
HIS DR
A
WING
EQ
UIP
M
ENT
TYPE:
SUBJECT:
SCA
L
E:
UF
CRM38710
1
PAGE ___ OF
___
1
E
NGI
N
EE
RI
NG
CO
NT
RO
LLE
D
MA
NU
FA
CT
URE
R:
No
THIS DOCUMENT CONTAINS PROPRIETAR
Y
INFORMATION OWNED B
Y
LINCOLN GLOBA
L, INC.
AND MA
Y
NOT BE DUPLICATED, COMMUNICATED
TO O
THER PARTIES OR US
ED FOR
AN
Y
PURPOS
E WITHOU
T
THE EXPRES
S WRIT
TEN PERMISSION
OF LINCOLN GLOBAL, INC.
PRO
PRIETARY & C
ONFIDENTIAL:
t
MAT
ERI
A
L TO
L
ER
ANC
E ("
"
) TO A
GR
EE
WITH
PU
B
LI
SH
ED
ST
ANDARD
S.
ON A
LL
AN
GL
E
S I
S ± .5 OF
A D
E
GR
EE
ON
3
PLACE
D
E
CIM
ALS
IS
± .
00
2 i
n.
(
±
0.
0
5
mm)
ON 2
PL
AC
E D
ECIM
AL
S I
S ± .02 in. (
±
0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
M
ANUF
ACTURING TO
L
ER
ANC
E
P
ER
E
2056
R
EVISED G
R
AP
HI
C
S FOR
RE
CO
NNE
CT PA
N
EL.
CHAN
GE
D
ET
AIL:
REFER
ENCE:
MA
T
ERI
AL
DIS
PO
SI
T
ION:
AP
PRO
VA
L
DA
T
E:
PROJ
EC
T
NUMBER:
DOCUMEN
T
NUMBER:
DOCUMEN
T
REV
ISI
ON:
IF PR
IN
T
ED
@ A
1
SIZ
E
UNI
T
S:
IN
CH
4/
25
/
2008
d
di
e
tz
-
DRAWN BY:
ENGINEER:
CL
EV
EL
AND
APPROVED:
CONTROL:
E
G3506
Insight
R
6
5
4
9
8
7
TO
PRI
M
AR
Y CO
I
LS
CODE
EL
ECTR
ICA
L
NO
TES:
N.D
.
WE
LDIN
G
C
ABLE
MU
ST BE O
F T
H
E P
R
OPE
R
C
APA
C
ITY FO
R
T
H
E
CURREN
T A
ND DU
TY
CYC
LE
O
F I
MMED
IATE A
ND
F
UTUR
E APPLI
C
ATIO
N
S.
"P
OSITIVE". TO
CHAN
GE T
H
E POLA
R
ITY,
T
URN
TH
E
DC-
600
OF
F, A
ND R
EVE
R
SE T
H
E LEA
D
S AT
TH
E M
U
LTI
-PROC
ESS SWIT
CH.
CONNEC
TIO
N D
IAG
RA
M,
CONNEC
T ELE
CTRODE
AND
W
OR
K LEA
D
S TO T
H
ESE TE
R
MI
N
ALS
IN
STEA
D
O
F T
H
E PO
WER
SO
URCE
OU
TP
U
T TE
R
MI
N
ALS.
TH
ESE
NO
TES APPLY O
N
LY TO
DC-
600
WI
TH
A
MU
LTI
-PROC
ESS SWIT
CH
INS
TALLE
D.
N
.E.
T
H
IS DIA
GRA
M S
HOW
S T
HE "STIC
K" POLA
R
ITY
N
.F.
USI
N
G A
WI
R
E FEE
DER
, K-31
7 O
R
K-
318
N
.A.
LEA
D
S 4 T
HRU
9 A
R
E
NO
T P
R
ESE
N
T O
N
S
IN
G
LE
VOLTAGE O
VER
345 V.
RECONNECT
PANEL
H1
TO
SUPPLY
06/02/
2005
L3
L2
L1
271
272
2
1
9
8
7
TO
PRI
M
AR
Y CO
I
LS
CODE
EL
ECTR
ICA
L
RECONNECT
H2
H1
TO
SUPPLY
L
INES
L3
L2
L1
271
TO
PRI
M
AR
Y CO
I
LS
CODE
EL
ECTR
ICA
L
RECONNECT
PANEL
H2
380/50
0V
. & 460/57
5V
.
FOR
LOW VOLTAG
E)
(SHO
WN C
ONNECT
ED
15
14
13
3
2
1
6
5
4
9
8
7
TO
PRI
M
AR
Y CO
I
LS
CODE
EL
ECTR
ICA
L
RECONNECT
PANEL
6
5
4
11
10
12
PANEL
(
SHO
WN
CONNECTED
FOR
38
0V
.)
460V., 380/500V. & 460/575V.
MACHIN
ES.
ELE
CT
RIC
AL SY
M
BOLS PE
R
E1537
1
2
12
34
1 3
4
6
1
1
610
5
1
4
8
5
8
J3
J5
J7
CON
NE
CT
O
R
CAV
ITY
N
UM
BER
IN
G
SE
Q
UE
N
CE
(V
IEWE
D
FRO
M
CO
MP
O
NE
NT SI
DE
OF
B
OA
RD)
J6
J4
J2
1
8
J1
272
H1
TO
SUPPLY
L
INES
L3
L2
L1
271
H3
272
1
2
3
H1
TO
SUPPLY
L
INES
L3
L2
L1
271
H2
272
1
2
3
CR1
CR1
CR1
CR1
INPU
T
CON
T
ACT
OR
INPU
T
INPU
T
INPU
T
CON
T
ACT
OR
CON
T
ACT
OR
CON
T
ACT
OR
N
.B.
T
HER
E IS
N
O 10, 11 A
ND
12
CONNEC
TIO
N
CODE
EL
ECTR
ICA
L
H1
TO
SUPPLY
L
INES
L3
L2
L1
271
H3
272
CR1
INPU
T
CON
T
ACT
OR
S
IN
G
LE
VOLTAGE 44
0V
& 46
0V
226
238
236
R1
237
75
10K 2
W
215
232
224
81
77
76
76
75 77
T.S.1
80
280
229
280
210
215
11
2
2
3
3
4
4
5
5
6
6
7
8
9
1
2
80
232
75
222
233
256
235
231
255
J1
J2
J3
CONTR
OL
P.
C
. BOA
RD
11
2
2
33
4
4
5
5
6
6
7
8
9
J4
J5
P.
C
. BOA
RD
2
4
215
+
-
WORK
ELE
CTRODE
T
O STI
C
K ELE
CTROD
E
H
OL
DER
O
R
AI
R-CAR
BO
N
A
RC
TO
RCH
T
O "
WOR
K"
U
SE
D
WIT
H
STI
CK
OR
AIR
-CAR
BO
N
A
RC
STI
C
K W
OR
K LEA
D NOT
U
SE
D
W
HEN
J
UM
PE
R
IS
U
SE
D.
OP
TIO
N
AL
U
SE
R
S
U
PPLIE
D
J
UM
PE
R
F
OR
TH
OSE SIT
U
ATIO
N
S W
HER
E IT
IS N
OT
C
ABLES F
OR
STI
C
K A
ND
SEMI
-AUTOM
ATI
C
W
EL
DIN
G.
N.D.
N
.E.
N.D
.,
N
.F.
OP
TIO
N
AL
M
U
LTI
-PROC
ESS
SWIT
CH
210
210
210
215
O
UT
P
UT
S
HU
NT
(5
0
MV @
800
AM
PS)
OU
TP
UT
CH
OKE
C7
222
OUTPUT
N.D.
(+)
(-)
R2
32A
31
FA
N
MOTOR
272
273
SE
C
. LEA
D
THERM
OS
TAT
256
PR
IMA
RY
THERM
OS
TAT
256
PILOT
LIG
HT
235
255271
W
S
S
F
F
32A
207
208
3
15
6
9
12
S
F
205
206
2
14
5
8
11
AUX
. 1
S
F
203
204
F
31
S
69V
1
PR
I.
4
7
PR
I.
10
SE
C.
SE
C.
LEA
D
S 4
PA
N
EL
SCR
SCR
SCR
SCR
SCR
SCR
1
2
3
4
5
6
OU
TP
UT
SNU
BBE
R
G6
G4
G2
OU
TP
U
T
RECTIFIER
ASSE
M
BLY
SCR
SNU
BBE
RS
+
-
G1
G3
G5
NEC
ESSA
R
Y TO
H
AVE SEPA
R
ATE G
ROUND
AA A
A
A
A
C C C
C
C
C
N
.A.
13
CR2
10
7
8
9
10
11
12
J7
1
2
3
4
5
6
7
8
10
11
12
1
2
3
4
J6
A
B
B'
C
C'
A'
G1
G2
G3
G4
G5
G6
208
207
206
205
261
262
263
342
P22
13
14
15
16
FI
RIN
G
CIRCU
IT
215
231
214
203
204
T
WIS
TE
D
TO
GE
THER
1
2
3
4
J
23
FOR
OPTI
ON
AL
222
PA
R
ALLELI
NG
KIT
30 O
HM
100
W
41
2
4
.05
.05
mFd
mFd
S3
CONTR
OL
OU
TP
UT
S
WI
TCH
LO
C
AL/
REMO
TE
W
EL
DIN
G
MODE
S
WI
TCH
S4
(SHOWN
IN
CC
STI
C
K POSITIO
N)
FA
U
LT
PRO
TE
C
TIO
N
R
ELAY
42A
S
F
41
42
BR
EAKE
R
10A
CIRCU
IT
21
41
4
31
32
21
-
+
32A
2
S2
OU
TP
UT
TE
R
M.
S
WI
TCH
4
2
T.S.2
N
.B.
N
.B.
T1
M
AI
N
T
RAN
SF
ORMER
THRU
9 TO
RECONNECT
2
4
41
237
236
+
-
AM
210
215
32
31
255
X1
X2
T2
H1
H2
H3
CONTR
OL
TRAN
SF
ORMER
+
-
VM
222
210
222
06/
02/
200
5
222
210
M
AY VARY. SEE
IM
MANU
AL F
OR
LO
C
ATIO
N.
N.C
.
LO
C
ATIO
N
O
F T
H
IS LEA
D
O
N
T.S.2 TE
R
MI
N
AL ST
R
IP
3
2
1
7
14
8
16
S1
S
WI
TCH
42
15A
BR
EAKE
R
CIRCU
IT
229
290
291
291
290
ON
220/380/44
0 VOL
T
MACHIN
ES.
220/380/440 VOLT
DUAL E
XCEP
T 380/50
0V
AND
S
IN
G
LE
VOLTAGE
UNDER 3
4
6V
.
(SHO
WN C
ONNECT
ED F
OR
LOW VOLTAG
E)
(EXCEP
T 440 & 46
0V
.)
PER NA
TI
ONA
L
TO
GR
OUND
PER NA
TI
ONA
L
TO
GR
OUND
TO
GR
OUND
PER NA
TI
ONA
L
TO
GR
OUND
PER NA
TI
ONA
L
TO
GR
OUND
PER NA
TI
ONA
L
41
3
INPUT
PO
WER
255
224
81
226
238
R
.F.
CH
OKE
AS'BLY
R
.F.
CH
OKE
AS'BLY
R
.F.
CH
OKE
AS'BLY
R
.F.
CH
OKE
AS'BLY
214
320V
160J
TP
1
.05
mF
d
600
V
C1
C
LEV
ELAN
D, OHIO U
.S.A
.
R
DU
PLE
X
(
ON
60
H
Z.
MACHIN
ES O
N
LY)
69V
42V
34V
34V
34V
215
42
233
222
AJ
K
N
L
M
I
H
G
B
C
D
E
F
14 PI
N
(FRONT
REC
EPT.
75
76
77
21
41
31
42
32
2
4
GND
N.C.
VIEW
)
R
.F.
CH
OKE
AS'BLY
320V
320V
160
J
160
J
COM
NC
NO
G3506PR INT
E
FINALPRINTEDFORMTOBEONONE8.25x11.00ADHESIVEBACKEDLABELSHEETPERE3269-1
G-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
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