Lincoln Electric SVM104-A Welder User Manual


 
ELECTRICAL DIAGRAMS G-17
PRO-CUT 60
WIRING DIAGRAM FOR CODES 9819, 10096
STATUS BOARD
1
2
3
4
5
6
8
7
J9
211
212
213
214
215
216
218
325
326
SAFETY
RESET
S3
2
L2
S1
TS1
TO PRIMARY
COILS
TO SUPPLY
LINES
TO GROUND
PER NATIONAL
ELECTRICAL CODE
TO GROUND
PER NATIONAL
ELECTRICAL CODE
TO PRIMARY
COILS
S1
TS1
TO SUPPLY
LINES
L2
2
OUTPUT
CONTROL
1
3
2
CW
R1
10K
5
4
1
2
6
3
5
6
3
7
8 4
9
2
J2
J8
1
CONTROL BOARD
12
14
10
11
15
16
13
10
1
2
3
4
5
6
7
8
9
319
324
323
322
321
J3
J7
J6
319
PURGE/RUN
SWITCH
(PURGE IS
OPEN)
PRESSURE
SWITCH
PRIMARY
COIL
THERMOSTAT
3
4
6
4
39
1
1
2
1112
J4
2
4
5
3
6
7
8
1
4
6
J5
335
336
337
2
4
J10
2
CR2
SV1
AIR
SOLENOID
38
36
34
31
CR2
35
31
305
306
307
1
2
43
AMPHENOL
CONNECTION
FROM TORCH
N.A.
389
PILOT
WORK
L1
NEG
BYPASS
BOARD
HI FREQ
ASBLY.
PRI.
PRI.
MAIN TRANSFORMER
J3
J8
CONNECTOR CAVITY NUMBERING SEQUENCE
(VIEWED FROM COMPONENT SIDE OF BOARD)
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
RESISTORS = OHM/WATT (1/2 WATT UNLESS
OTHERWISE SPECIFIED)
3
3
75
76 77
304
C503
L501
L502
SPARK
GAP
C1
319
5J12 2J12
4J12 1J12
34
222
221
J6
J12
R5
L503
L504
N.A.
(PILOT LEAD AT THE TORCH).
NOTES
NUMBER 3 IS CONNECTED TO THE NOZZLE
H3
H4
H6
MAIN SEC.
J2,J10,J21
L1
2
1
5
4
1
T1
T2
L1
1
2
1
4
5
T1
T2
TO GROUND
PER NATIONAL
ELECTRICAL CODE
TO PRIMARY
COILS
S1
TS1
TO SUPPLY
LINES
L2
2
3
L1
1
2
1
4
5
T1
T2
6
87
335
32
31
37
C1
C2
H6
5
10
386
383
384
7
28
332
338 385
31
32
H4
332
338
C2
31
CENTER
BOTTOM
2
6
3
1
7
4
8
PRI.
TOP
5
100W
389
C
300W
40
50W
391
CR2
71
37
2.5K
5W
N.B.
& 208V SINGLE MACHINES ONLY
208 V
C1-32
31-32
H6-C2
H3-H4
115 VAC
C1
32
37
FAN
3
12W
R8
R2
R7
R3
387
J4, J7
J20, J22
1
HI VOLTAGE
TRANSFORMER
TORCH
BULKHEAD
CONNECTOR
389
6, 7, & 8 APPEAR ON TRIPLE VOLTAGE
J5, J9
40
POS
POS
POS
40
71
71
E
40
H1
H2
12VAC
24VAC
24VAC
115
VAC
5
3
1
2
12 VAC
24 VAC
24 VAC
H4
C505
C504
B
TRANSISTOR
MODULE
SEMICONVERTER
MODULES
J21
2
4
3
1
5
6
H3
H2
H1
G2
G1
3
J22
1
3
4
1
2
B
G2
G1
B
+
+
POWER BOARD
J20
NEG
40
A2
A1
K2
K1
40
40
40
40
NEG
40
4
2
C
230 V
460 V
391
2
POS
AUXILIARY COILS
CAPACITORS = MFD/VOLTS
2800
300V
W
400V
.022
C506
.0047
3000V
CLEVELAND, OHIO U.S.A.
10-8-93R
L7830
2
6
3
1
4
208/230/460V460/575V
L2
S1
TO PRIMARY
COILS
TO SUPPLY
LINES
TO GROUND
PER NATIONAL
ELECTRICAL CODE
3
L1
2
1
5
4
T1
T2
2
L2
S1
TO PRIMARY
COILS
TO SUPPLY
LINES
TO GROUND
PER NATIONAL
ELECTRICAL CODE
3
L1
2
1
5
4
1
T1
T2
460 V
460/575V MAIN TRANSFORMER
208/230/460V OR 230/460V MAIN TRANSFORMER
6
6
575V
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The
specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
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